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Chapter 26

Manufacturing
Accounting
Comparison of Merchandising
Firm to Manufacturing Firm

Merchandising Firm Manufacturing Firm


Buys goods in a Buys raw materials
finished condition
Transforms them into
Later sells them at a finished goods
higher price in the
same condition Later sells the
finished goods

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Comparison of Merchandising
Firm to Manufacturing Firm (contd)

Now, lets look at a comparison of the income


statements for a merchandising firm and a
manufacturing firm.

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Statement of Cost
of Goods Manufactured
Includes the beginning work-in-process
inventory, plus the cost of raw materials used,
plus direct labor, plus factory overhead, less the
ending work-in-process inventory
Prepared before the income statement
Cost of Goods Manufactured
Beginning Work-in-Process Inventory
+ Cost of Raw Materials Used
+ Direct Labor
+ Factory Overhead
- Ending Work-in-Process Inventory
= Cost of Goods Manufactured

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Statement of Cost of Goods
Manufactured: An Example
Park Manufacturing Company, Inc.

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Elements of Manufacturing Costs

Raw materials
Direct labor
Factory overhead
Indirect labor
Indirect materials

Royalty-Free/Digital Vision

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Raw Materials

The materials that enter directly into and become


a part of the finished product

Also called direct materials

Examples:
The plastic used to make a television frame
The wood or paint used to make cabinets or
boomerangs

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Direct Labor

Wages paid to factory


employees who work
with machines or
hand toolsdirectly
on raw materials to
convert them into
finished products

Royalty-Free/Digital Vision

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Factory Overhead

All manufacturing costs that cannot be traced


directly to products being manufactured

Examples:
Heat, light, and power
Repairs and maintenance
Depreciation expense, factory equipment
Factory insurance expired
Workers compensation insurance
Payroll taxes on factory employees
Indirect labor
Indirect materials
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Indirect Labor

The cost of work performed by workers who


keep the plant in operation rather than by
workers who are directly occupied with
production

Examples of such workers:


Operations personnel
Factory maintenance workers
Timekeepers

Considered part of factory overhead

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Indirect Materials

Factory supplies, such as oil, grease, and


cleaning fluids, used to keep the plant in
operation

Considered part of factory overhead

Balance of Factory Supplies Used reveals the


cost of these materials

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Manufacturing Summary Account

Used to make adjustments to Raw Materials


Inventory and Work-in-Process Inventory
accounts

For beginning inventory amounts:


Debit Manufacturing Summary.
Credit the Inventory account.

For counted and valued inventory amounts:


Debit the Inventory account.
Credit Manufacturing Summary.

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A Work Sheet for a
Manufacturing Enterprise
Contains an extra pair of columns entitled
Statement of Cost of Goods Manufactured

Manufacturing costs are recorded in the Trial


Balance Debit column

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Adjustments for Raw Materials
Inventory and Work-in-Process Inventory
Use the Manufacturing Summary account.
Debits in the Manufacturing Summary account:
Represent beginning balances of Raw Materials
Inventory and Work-in-Process Inventory
Are listed in the Statement of Cost of Goods
Manufactured Debit column

Credits in the Manufacturing Summary account:


Represent ending balances of Raw Materials
Inventory and Work-in-Process Inventory
Are listed in the Statement of Cost of Goods
Manufactured Credit column

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Cost of Goods Manufactured

The difference between the Statement of Cost


of Goods Manufactured Debit and Credit columns
is the amount of the cost of goods manufactured.

Recorded as a credit to balance off the columns

Also recorded in the Income Statement Debit column

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Adjusting Raw Materials and Work-in-
Process Inventories: An Example
Data
a.- b. Raw Materials Inventory at Dec. 31, $100,000
c.- d. Work-in-Process Inventory at Dec. 31,
$130,000
e.- f. Finished Goods Inventory at Dec. 31,
$250,000

Each account balance is transferred to


Manufacturing Summary.

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Adjusting Raw Materials and Work-in-
Process Inventories: An Example (contd)
T Accounts

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Steps in the Closing Process

1. Close the costs that appear in the statement


of cost of goods manufactured into the Manufacturing
Summary account.

2. Close the Manufacturing Summary account into the


Income Summary account (by the amount of cost of
goods manufactured).

3. Close the revenue account into the Income Summary


account.

Lets look at a T account example for step 2.

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T Account for Step 2

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Steps in the Closing Process (contd)

4. Close expense accounts into the Income


Summary account.

5. Close Income Tax Expense into the Income


Summary account.

6. Close the Income Summary account into the


Retained Earnings account (by the amount of
net income).

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Determining the Value of
Ending Raw Materials Inventory
Raw materials are in their original form; nothing
has been done to them.
Determine the quantities on hand and the unit costs.

Calculate the value of ending inventory by:

FIFO

LIFO

Weighted-average method

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Inventory Systems for
Raw Materials Inventory
Perpetual inventory system
Debit Raw Materials Inventory when materials are
purchased.
Credit Raw Materials Inventory when materials are
put into production.
The perpetual inventory system provides a
continuous running balance of the inventory.

Periodic inventory system


Verify the balance of the account by counting the
goods on hand.
Adjust by debiting or crediting Inventory and Cost of
Goods Sold.
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Determining the Ending Inventory
Value of Work-in-Process Inventory
Record the cost and amount of raw materials
placed in production.

Record the cost of direct labor expended on the


ending work-in-process inventory.

Estimate the cost of factory overhead.


Use a percentage of the direct labor cost.

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Job-Order Cost Accounting

Product costing system used by companies


making products in batches

Raw materials, direct labor, and factory overhead


costs assigned to specific job orders

Each batch of units given a job-order number

Examples:
Custom furniture builder
Custom print shop

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Journal Entries for Job-Order Cost
Accounting System: An Example
a) Purchased raw materials, $100,000, paying
cash.

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Journal Entries for Job-Order Cost
Accounting System: An Example (contd)
b) Placed $80,000 of raw materials into production.

c) Issued checks for direct labor, $40,000.

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Journal Entries for Job-Order Cost
Accounting System: An Example (contd)
d) Applied factory overhead at the rate of 70
percent of direct labor.

e) Transferred completed production to Finished


Goods Inventory.

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Control Accounts
and Subsidiary Ledgers
The costs of production (raw materials, direct
labor, and factory overhead) are debited to the
account for that job-order number in the work-in-
process subsidiary ledger.

When the job is completed, the Finished Goods


Inventory account is debited and the Work-in-
Process Inventory account is credited.

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T Accounts for Journal Entries

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Process Cost Accounting System

A product costing system used by companies


that maintain a continuous production flow
The output consists of homogeneous units.
The production flows from one department to another
department.

Manufacturing costs assigned to departments


that complete successive stages of production

Examples:
Cement manufacturer
Snack food manufacturer
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Journal Entries for
a Process Cost Accounting System
To record the costs used by the department:
Debit that departments Work-in-Process Inventory
account.
To record the passing on of production from one
department to another:
Debit the second departments Work-in-Process Inventory
account.
Credit the first departments Work-in-Process Inventory
account.
Upon completion of the last stage of production:
Debit Finished Goods Inventory.
Credit the last departments Work-in-Process Inventory
account.

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Demonstration Problem

Create the statement of cost of goods manufactured


for Simpson Manufacturing Company, Inc.

Journalize the adjusting entries for the raw materials


inventory and the work-in-process inventory.

Journalize the closing entries for manufacturing


costs.

Close Manufacturing Summary to Income Summary.

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Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00

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Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00
Direct Labor 565,000.00

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Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00
Direct Labor 565,000.00
Factory Overhead:
Indirect Labor $ 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00
Total Factory Overhead 405,000.00

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Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00
Direct Labor 565,000.00
Factory Overhead:
Indirect Labor $ 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00
Total Factory Overhead 405,000.00
Total Manufacturing Costs 1,190,000.00

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Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00
Direct Labor 565,000.00
Factory Overhead:
Indirect Labor $ 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00
Total Factory Overhead 405,000.00
Total Manufacturing Costs 1,190,000.00
Total Cost of Work-in-Process During Period $ 1,330,000.00

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Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00
Direct Labor 565,000.00
Factory Overhead:
Indirect Labor $ 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00
Total Factory Overhead 405,000.00
Total Manufacturing Costs 1,190,000.00
Total Cost of Work-in-Process During Period $ 1,330,000.00
Less Work-in-Process Inventory, December 31, 20 130,000.00
Cost of Goods Manufactured $ 1,200,000.00

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Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00
Direct Labor 565,000.00
Factory Overhead:
Indirect Labor $ 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00
Total Factory Overhead 405,000.00
Total Manufacturing Costs 1,190,000.00
Total Cost of Work-in-Process During Period $ 1,330,000.00
Less Work-in-Process Inventory, December 31, 20 130,000.00
Cost of Goods Manufactured $ 1,200,000.00

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Adjusting Entries for Raw Materials Inventory
Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00
Direct Labor 565,000.00
Factory Overhead:
Indirect Labor $ 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00
Total Factory Overhead 405,000.00
Total Manufacturing Costs 1,190,000.00
Total Cost of Work-in-Process During Period $ 1,330,000.00
Less Work-in-Process Inventory, December 31, 20 130,000.00
Cost of Goods Manufactured $ 1,200,000.00

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Adjusting Entries for
Raw Materials Inventory (contd)

General Journal Page 11


Post.
Date Description Ref. Debit Credit
20 Adjusting Entries
Dec. 31 Manufacturing Summary 90,000.00
Raw Materials Inventory 90,000.00

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Adjusting Entries for Raw Materials Inventory (contd)
Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00
Direct Labor 565,000.00
Factory Overhead:
Indirect Labor $ 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00
Total Factory Overhead 405,000.00
Total Manufacturing Costs 1,190,000.00
Total Cost of Work-in-Process During Period $ 1,330,000.00
Less Work-in-Process Inventory, December 31, 20 130,000.00
Cost of Goods Manufactured $ 1,200,000.00

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Adjusting Entries for
Raw Materials Inventory (contd)

General Journal Page 11


Post.
Date Description Ref. Debit Credit
20 Adjusting Entries
Dec. 31 Manufacturing Summary 90,000.00
Raw Materials Inventory 90,000.00

31 Raw Materials Inventory 100,000.00


Manufacturing Summary 100,000.00

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Adjusting Entries for Work-in-Process Inventory
Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00
Direct Labor 565,000.00
Factory Overhead:
Indirect Labor $ 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00
Total Factory Overhead 405,000.00
Total Manufacturing Costs 1,190,000.00
Total Cost of Work-in-Process During Period $ 1,330,000.00
Less Work-in-Process Inventory, December 31, 20 130,000.00
Cost of Goods Manufactured $ 1,200,000.00

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Adjusting Entries for
Work-in-Process Inventory (contd)
General Journal Page 11
Post.
Date Description Ref. Debit Credit
20 Adjusting Entries
Dec. 31 Manufacturing Summary 90,000.00
Raw Materials Inventory 90,000.00

31 Raw Materials Inventory 100,000.00


Manufacturing Summary 100,000.00

31 Manufacturing Summary 140,000.00


Work-in-Process Inventory 140,000.00

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Adjusting Entries for Work-in-Process Inventory (contd)
Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00
Direct Labor 565,000.00
Factory Overhead:
Indirect Labor $ 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00
Total Factory Overhead 405,000.00
Total Manufacturing Costs 1,190,000.00
Total Cost of Work-in-Process During Period $ 1,330,000.00
Less Work-in-Process Inventory, December 31, 20 130,000.00
Cost of Goods Manufactured $ 1,200,000.00

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Adjusting Entries for
Work-in-Process Inventory (contd)
General Journal Page 11
Post.
Date Description Ref. Debit Credit
20 Adjusting Entries
Dec. 31 Manufacturing Summary 90,000.00
Raw Materials Inventory 90,000.00

31 Raw Materials Inventory 100,000.00


Manufacturing Summary 100,000.00

31 Manufacturing Summary 140,000.00


Work-in-Process Inventory 140,000.00

31 Work-in-Process Inventory 130,000.00


Manufacturing Summary 130,000.00

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Entry for Closing Manufacturing Costs
Simpson Manufacturing Company, Inc.
Statement of Cost of Goods Manufactured
For Year Ended December 31, 20
Work-in-Process Inventory, January 1, 20 $ 140,000.00
Raw Materials:
Raw Materials Inventory, January 1, 20 $ 90,000.00
Raw Materials Purchases (net) 230,000.00
Cost of Raw Materials Available for Use $ 320,000.00
Less Raw Materials Inventory, December 31, 20 100,000.00
Cost of Raw Materials Used $ 220,000.00
Direct Labor 565,000.00
Factory Overhead:
Indirect Labor $ 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00
Total Factory Overhead 405,000.00
Total Manufacturing Costs 1,190,000.00
Total Cost of Work-in-Process During Period $ 1,330,000.00
Less Work-in-Process Inventory, December 31, 20 130,000.00
Cost of Goods Manufactured $ 1,200,000.00

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Entry for Closing Manufacturing Costs (contd)
General Journal Page 12
Post.
Date Description Ref. Debit Credit
20
Dec. 31 Manufacturing Summary 1,200,000.00
Raw Materials Purchases 230,000.00
Direct Labor 565,000.00
Indirect Labor 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00

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Closing Entry for Manufacturing Summary
General Journal Page 12
Post.
Date Description Ref. Debit Credit
20
Dec. 31 Manufacturing Summary 1,200,000.00
Raw Materials Purchases 230,000.00
Direct Labor 565,000.00
Indirect Labor 120,000.00
Supervisory Sales 110,000.00
Heat, Light, and Power 42,000.00
Depreciation Expense, Factory Equipment 32,000.00
Depreciation Expense, Factory Building 25,000.00
Repairs and Maintenance 24,000.00
Factory Insurance Expired 22,000.00
Factory Supplies Used 14,000.00
Miscellaneous Factory Costs 16,000.00

31 Income Summary 1,200,000.00


Manufacturing Summary 1,200,000.00

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