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4-1

Process Costing
Chapter 4
PowerPoint Authors:
Susan Coomer Galbreath, Ph.D., CPA
Jon A. Booker, Ph.D., CPA, CIA
Cynthia J. Rooney, Ph.D., CPA

Copyright 2016 by McGraw-Hill Education. All rights reserved.


4-2

Similarities Between Job-Order and


Process Costing
Both systems assign material, labor, and
overhead costs to products and they provide a
mechanism for computing unit product costs.
Both systems use the same manufacturing
accounts, including Manufacturing Overhead,
Raw Materials, Work in Process, and Finished
Goods.
The flow of costs through the manufacturing
accounts is basically the same in both systems.
4-3

Differences Between Job-Order and


Process Costing
Process costing:
1. Is used when a single product is produced on a
continuing basis or for a long period of time. Job-order
costing is used when many different jobs having
different production requirements are worked on each
period.
2. Systems accumulate costs by department. Job-order
costing systems accumulated costs by individual jobs.
3. Systems compute unit costs by department. Job-order
costing systems compute unit costs by job on the job
cost sheet.
4-4

Quick Check
Process costing is used for products
that are:
a. Different and produced continuously.
b. Similar and produced continuously.
c. Individual units produced to customer
specifications.
d. Purchased from vendors.
4-5

Quick Check
Process costing is used for products
that are:
a. Different and produced continuously.
b. Similar and produced continuously.
c. Individual units produced to customer
specifications.
d. Purchased from vendors.
4-6

Processing Departments
Any unit in an organization where materials, labor,
or overhead are added to the product.

The activities performed in a processing department


are performed uniformly on all units of production.

Furthermore, the output of a processing department


must be homogeneous.

Products in a process costing environment typically


flow in a sequence from one department to another.
4-7

Learning Objective 4-1

Record the flow of


materials, labor, and
overhead through a
process costing system.
4-8

The Flow of Materials, Labor, and


Overhead Costs
Direct
Materials

Work in Finished
Direct Labor
Process Goods

Manufacturing Cost of
Overhead Goods
Sold
4-9

The Flow of Costs in a Job-Order


Costing System
Costs are traced and
applied to individual
Direct jobs in a job-order
Materials cost system.

Finished
Direct Labor Jobs Goods

Manufacturing Cost of
Overhead Goods
Sold
4-10

The Flow of Costs in a Processing


Costing System
Costs are traced and
applied to departments
Direct in a process cost
Materials system.

Direct Labor
Processing Finished
Department Goods

Manufacturing Cost of
Overhead Goods
Sold
4-11

T-Account and Journal Entry Views of


Process Cost Flows

For purposes of this example, assume there


are two processing departments
Departments A and B.
We will use T-accounts and journal entries.
4-12

Process Cost Flows: The Flow of Raw


Materials (in T-account form)
Work in Process
Raw Materials Department A
Direct Direct
Materials Materials

Work in Process
Department B
Direct
Materials
4-13

Process Cost Flows: The Flow of Raw


Materials (in journal entry form)

Work in Process - Department A XXXXX


Work in Process - Department B XXXXX
Raw Materials XXXXX
4-14

Process Cost Flows: The Flow of Labor


Costs (in T-account form)
Salaries and Work in Process
Wages Payable Department A
Direct
Direct Materials
Labor Direct
Labor

Work in Process
Department B
Direct
Materials
Direct
Labor
4-15

Process Costing: The Flow of Labor


Costs (in journal entry form)

Work in Process - Department A XXXXX


Work in Process - Department B XXXXX
Salaries and Wages Payable XXXXX
4-16

Process Cost Flows: The Flow of Manufacturing


Overhead Costs (in T-account form)

Work in Process
Department A
Manufacturing Direct
Overhead Materials
Direct
Actual Overhead Labor
Overhead Applied to Applied
Work in Overhead
Process
Work in Process
Department B
Direct
Materials
Direct
Labor
Applied
Overhead
4-17

Process Cost Flows: The Flow of Manufacturing


Overhead Costs (in journal entry form)

Work in Process - Department A XXXXX


Work in Process - Department B XXXXX
Manufacturing Overhead XXXXX
4-18

Process Cost Flows: Transfers from WIP-Dept. A


to WIP-Dept. B (in T-account form)

Work in Process Work in Process


Department A Department B
Direct Transferred Direct
Materials to Dept. B Materials
Direct Direct
Labor Labor
Applied Applied
Overhead Overhead
Transferred
from Dept. A

Department Department
A B
4-19

Process Cost Flows: Transfers from WIP-Dept. A to


WIP-Dept. B (in journal entry form)

Work in Process - Department B XXXXX


Work in Process - Department A XXXXX
4-20

Process Cost Flows: Transfers from WIP-Dept. B


to Finished Goods (in T-account form)

Work in Process
Department B Finished Goods
Direct Cost of Cost of
Materials Goods Goods
Direct Manufactured Manufactured
Labor
Applied
Overhead
Transferred
from Dept. A
4-21

Process Cost Flows: Transfers from WIP-Dept. B to


Finished Goods (in journal entry form)

Finished Goods XXXXX


Work in Process - Department B XXXXX
4-22

Process Cost Flows: Transfers from Finished


Goods to COGS (in T-account form)
Work in Process
Department B Finished Goods
Direct Cost of Cost of Cost of
Materials Goods Goods Goods
Direct Manufactured Manufactured Sold
Labor
Applied
Overhead
Transferred
from Dept. A Cost of Goods Sold

Cost of
Goods
Sold
4-23

Process Cost Flows: Transfers from Finished


Goods to COGS (in journal entry form)

Cost of Goods Sold XXXXX


Finished Goods XXXXX
4-24

4-1
4-25

a. To record issuing raw materials for use in production:


Work in ProcessMolding Department.
Work in ProcessFiring Department ....
Raw Materials.....................................
b. To record direct labor costs incurred:
Work in ProcessMolding Department.
Work in ProcessFiring Department ....
Wages Payable .............................
c. To record applying manufacturing overhead:
Work in ProcessMolding Department.
Work in ProcessFiring Department ....
Manufacturing Overhead ...............
d. To record transfer of unfired, molded bricks from the Molding
Department to the Firing Department:
Work in ProcessFiring Department ....
Work in ProcessMolding Department
e. To record transfer of finished bricks from the Firing Department
to the finished bricks warehouse:
Finished Goods ...................................
Work in ProcessFiring Department
f. To record cost of goods sold:
Cost of Goods Sold .............................
Finished Goods
4-26

a. To record issuing raw materials for use in production:


Work in ProcessMolding Department ......... 23,000
Work in ProcessFiring Department ............. 8,000
Raw Materials ....................................... 31,000
b. To record direct labor costs incurred:
Work in ProcessMolding Department ......... 12,000
Work in ProcessFiring Department ............. 7,000
Wages Payable ..................................... 19,000
c. To record applying manufacturing overhead:
Work in ProcessMolding Department ......... 25,000
Work in ProcessFiring Department ............. 37,000
Manufacturing Overhead ....................... 62,000
d. To record transfer of unfired, molded bricks from the Molding Department to the Firing Department:
Work in ProcessFiring Department ............. 57,000
Work in ProcessMolding Department ... 57,000
e. To record transfer of finished bricks from the Firing Department to the finished bricks warehouse:
Finished Goods ............................................ 103,000
Work in ProcessFiring Department ...... 103,000
f. To record cost of goods sold:
Cost of Goods Sold ...................................... 101,000
Finished Goods ..................................... 101,000
4-27

Equivalent Units of Production


Equivalent units are the
product of the number
of partially completed
units and the
percentage completion
of those units.

These partially completed units complicate the


determination of a departments output for a given
period and the unit cost that should be assigned to
that output.
4-28

Equivalent Units The Basic Idea


Two half completed products are
equivalent to one complete product.

+ = 1

So, 10,000 units 70% complete


are equivalent to 7,000 complete units.
4-29

Quick Check
For the current period, Jones started 15,000
units and completed 10,000 units, leaving 5,000
units in process 30 percent complete. How
many equivalent units of production did Jones
have for the period?
a. 10,000
b. 11,500
c. 13,500
d. 15,000
4-30

Quick Check
For the current period, Jones started 15,000
units and completed 10,000 units, leaving 5,000
units in process 30 percent complete. How
many equivalent units of production did Jones
have for the period?
a. 10,000
10,000 units + (5,000 units 0.30)
b. 11,500 = 11,500 equivalent units
c. 13,500
d. 15,000
4-31

Calculating Equivalent Units


Equivalent units can be calculated
two ways:
The First-In, First-Out Method FIFO is
covered in the appendix to this chapter.

The Weighted-Average Method This method


will be covered in the main portion of the chapter.
4-32

Learning Objective 4-2

Compute the equivalent


units of production using
the weighted-average
method.
4-33

Equivalent Units of Production


Weighted-Average Method

The weighted-average method . . .


1. Makes no distinction between work done in prior
or current periods.
2. Blends together units and costs from prior and
current periods.
3. Determines equivalent units of production for a
department by adding together the number of
units transferred out plus the equivalent units in
ending Work in Process Inventory.
4-34

Treatment of Direct Labor


Direct
Materials Direct labor costs
may be small
Manufacturing
Dollar Amount

in comparison to
Overhead
other product
costs in process
Direct
Labor
cost systems.

Type of Product Cost


4-35

Treatment of Direct Labor


Direct
Materials
Direct labor and
Conversion
manufacturing
Dollar Amount

Direct overhead may be


Labor
combined into
Direct Manufacturing one classification
Labor Overhead of product
cost called
conversion costs.
Type of Product Cost
4-36

Weighted-Average An Example
Smith Company reported the following activity in
the Assembly Department for the month of June:

Percent Completed
Units Materials Conversion
Work in process, June 1 300 40% 20%

Units started into production in June 6,000

Units completed and transferred out 5,400


of Department A during June

Work in process, June 30 900 60% 30%


4-37

Weighted-Average An Example
The first step in calculating the equivalent units is to identify
the units completed and transferred out of Assembly
Department in June (5,400 units)

Materials Conversion
Units completed and transferred
out of the Department in June 5,400 5,400
4-38

Weighted-Average An Example
The second step is to identify the equivalent units of production
in ending work in process with respect to materials for the
month (540 units) and adding this to the 5,400 units from
step one.
Materials Conversion
Units completed and transferred
out of the Department in June 5,400 5,400
Work in process, June 30:
900 units 60% 540

Equivalent units of Production in


the Department during June 5,940
4-39

Weighted-Average An Example
The third step is to identify the equivalent units of production in
ending work in process with respect to conversion for the month
(270 units) and adding this to the 5,400 units from step one.

Materials Conversion
Units completed and transferred
out of the Department in June 5,400 5,400
Work in process, June 30:
900 units 60% 540
900 units 30% 270
Equivalent units of Production in
the Department during June 5,940 5,670
4-40

Weighted-Average An Example
Equivalent units of production always equals:
Units completed and transferred
+ Equivalent units remaining in work in process

Materials Conversion
Units completed and transferred
out of the Department in June 5,400 5,400
Work in process, June 30:
900 units 60% 540
900 units 30% 270
Equivalent units of Production in
the Department during June 5,940 5,670
4-41

Weighted-Average An Example
6,000 Units Started
Materials

Beginning Ending
Work in Process 5,100 Units Started Work in Process
300 Units and Completed 900 Units
40% Complete 60% Complete

5,400 Units Completed


540 Equivalent Units 900 60%
5,940 Equivalent units
of production
4-42

Weighted-Average An Example
6,000 Units Started
Conversion

Beginning Ending
Work in Process 5,100 Units Started Work in Process
300 Units and Completed 900 Units
20% Complete 30% Complete

5,400 Units Completed


900 30%
270 Equivalent Units
5,670 Equivalent units
of production
4-43

4-2
Equivalent Units

Materials Conversion
Units transferred out
Work in process, ending:

Equivalent units of production


4-44

4-2
Equivalent Units

Materials Conversion
Units transferred out 190,000 190,000
Work in process, ending:
15,000 units 80% 12,000
15,000 units 40% 6,000
Equivalent units of production 202,000 196,000
4-45

Learning Objective 4-3

Compute the cost per


equivalent unit using the
weighted-average
method.
4-46

Compute and Apply Costs


Beginning Work in Process Inventory: 400 units
Materials: 40% complete $ 6,119
Conversion: 20% complete $ 3,920

Production started during June 6,000 units


Production completed during June 5,400 units

Costs added to production in June


Materials cost $ 118,621
Conversion cost $ 81,130

Ending Work in Process Inventory: 900 units


Materials: 60% complete
Conversion: 30% complete
4-47

Compute and Apply Costs


The formula for computing the cost per equivalent
unit is:

Cost of beginning
Cost per
Work in Process + Cost added during
equivalent =
Inventory the period
unit
Equivalent units of production
4-48

Compute and Apply Costs


Here is a schedule with the cost and equivalent
unit information.

Total
Cost Materials Conversion
Cost to be accounted for:
Work in process, June 1 $ 10,039 $ 6,119 $ 3,920
Cost added in Assembly 199,751 118,621 81,130
Total cost $ 209,790 $ 124,740 $ 85,050

Equivalent units 5,940 5,670


4-49

Compute and Apply Costs


Here is a schedule with the cost and equivalent
unit information.
$124,740 5,940 units = $21.00 $85,050 5,670 units = $15.00
Total
Cost Materials Conversion
Cost to be accounted for:
Work in process, June 1 $ 10,039 $ 6,119 $ 3,920
Cost added in Assembly 199,751 118,621 81,130
Total cost $ 209,790 $ 124,740 $ 85,050

Equivalent units 5,940 5,670


Cost per equivalent unit $ 21.00 $ 15.00

Cost per equivalent unit = $21.00 + $15.00 = $36.00


4-50

4-3

Materials Labor Overhead

Cost of beginning work in


process inventory
Cost added during the period
Total cost (a)

Equivalent units of production (b)


Cost per equivalent unit (a) (b)
4-51

4-3

Materials Labor Overhead

Cost of beginning work in


process inventory $ 18,000 $ 5,500 $ 27,500

Cost added during the period 238,900 80,300 401,500

Total cost (a) $256,900 $85,800 $429,000

Equivalent units of production


(b) 35,000 33,000 33,000
Cost per equivalent unit (a)
(b) $7.34 $2.60 $13.00
4-52

4-3(2)

Cost per equivalent unit for materials

Cost per equivalent unit for labor


Cost per equivalent unit for overhead

Total cost per equivalent unit


4-53

4-3(2)

Cost per equivalent unit for materials


$ 7.34
Cost per equivalent unit for labor 2.60
Cost per equivalent unit for overhead
13.00
Total cost per equivalent unit $22.94
4-54

Learning Objective 4-4

Assign costs to units


using the weighted-
average method.
4-55

Applying Costs
Assembly Department
Cost of Ending WIP Inventory and Units Transferred Out
Materials Conversion Total
Ending WIP inventory:
Equivalent units 540 270
4-56

Applying Costs
Assembly Department
Cost of Ending WIP Inventory and Units Transferred Out
Materials Conversion Total
Ending WIP inventory:
Equivalent units 540 270
Cost per equivalent unit $ 21.00 $ 15.00
4-57

Applying Costs
Assembly Department
Cost of Ending WIP Inventory and Units Transferred Out
Materials Conversion Total
Ending WIP inventory:
Equivalent units 540 270
Cost per equivalent unit $ 21.00 $ 15.00
Cost of Ending WIP inventory $ 11,340 $ 4,050 $ 15,390
4-58

Computing the Cost of Units


Transferred Out
Assembly Department
Cost of Ending WIP Inventory and Units Transferred Out
Materials Conversion Total
Ending WIP inventory:
Equivalent units 540 270
Cost per equivalent unit $ 21.00 $ 15.00
Cost of Ending WIP inventory $ 11,340 $ 4,050 $ 15,390
Units completed and transferred out:
Units transferred 5,400 5,400
4-59

Computing the Cost of Units


Transferred Out
Assembly Department
Cost of Ending WIP Inventory and Units Transferred Out
Materials Conversion Total
Ending WIP inventory:
Equivalent units 540 270
Cost per equivalent unit $ 21.00 $ 15.00
Cost of Ending WIP inventory $ 11,340 $ 4,050 $ 15,390
Units completed and transferred out:
Units transferred 5,400 5,400
Cost per equivalent unit $ 21.00 $ 15.00
4-60

Computing the Cost of Units


Transferred Out
Assembly Department
Cost of Ending WIP Inventory and Units Transferred Out
Materials Conversion Total
Ending WIP inventory:
Equivalent units 540 270
Cost per equivalent unit $ 21.00 $ 15.00
Cost of Ending WIP inventory $ 11,340 $ 4,050 $ 15,390
Units completed and transferred out:
Units transferred 5,400 5,400
Cost per equivalent unit $ 21.00 $ 15.00
Cost of units transferred out $ 113,400 $ 81,000 $ 194,400
4-4
4-61

Materials Conversion Total

Ending work in process inventory:

Equivalent units of production

Cost per equivalent unit


Cost of ending work in process
inventory

Units completed and transferred out:

Units transferred to the next


department

Cost per equivalent unit

Cost of units transferred out


4-4
4-62

Materials Conversion Total

Ending work in process inventory:

Equivalent units of production


2,000 800
Cost per equivalent unit $13.86 $4.43
Cost of ending work in process
inventory $27,720 $3,544 $31,264

Units completed and transferred out:

Units transferred to the next


department 20,100 20,100
Cost per equivalent unit $13.86 $4.43

Cost of units transferred out $278,586 $89,043 $367,629


4-63

Learning Objective 4-5

Prepare a cost
reconciliation report.
4-64

Reconciling Costs
Assembly Department
Cost Reconciliation
Costs to be accounted for:
Cost of beginning Work in Process Inventory $ 10,039
Costs added to production during the period 199,751
Total cost to be accounted for $ 209,790
4-65

Reconciling Costs
Assembly Department
Cost Reconciliation
Costs to be accounted for:
Cost of beginning Work in Process Inventory $ 10,039
Costs added to production during the period 199,751
Total cost to be accounted for $ 209,790

Cost accounted for as follows:


Cost of ending Work in Process Inventory $ 15,390
Cost of units transferred out 194,400
Total cost accounted for $ 209,790
4-66

4-5
Costs to be accounted for:

Cost of beginning work in process


inventory

Costs added to production during the


period
Total cost to be accounted for

Costs accounted for as follows:


Cost of ending work in process
inventory
Cost of units completed and
transferred out
Total cost accounted for
4-67

4-5
Costs to be accounted for:

Cost of beginning work in process


inventory $ 3,570

Costs added to production during the


period 43,120
Total cost to be accounted for $46,690
Costs accounted for as follows:
Cost of ending work in process
inventory $ 2,860

Cost of units completed and


transferred out 43,830 *
Total cost accounted for $46,690
4-68

Tutorial
4-1
4-3
4-4
4-5
4-6
4-7
4-69

End of Chapter 4

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