PNEUMATIC VERSATILE PORTABLE MACHINE TOOL M 31

PREPARED BY: GUIDED BY:

Joshi Jaykumar S.(140163119006) Prof . R. N. BODAR
Parmar Nirav B.(140163119011)
Patel Amitkumar A.(140163119014) Assistant Professor,
Vekariya Gautam R.(140163119026) Department of Mechanical Engineering.
Government Engineering College, Modasa.

Department of Mechanical Engineering,

Government Engineering College, Modasa.
ABSTRACT
In small scale Industries and automobile maintenance shops, there are frequent needs of Drilling, Boring, Grinding, tightening and loosening of screws etc. Huge and
complicate designed parts cannot be machined by ordinary machines. Further for every operation separate machine is required. This increases the initial cost required,
large area requirements and a large number of machine performed. They are Grinding, Drilling, Reaming, Boring. The pneumatic versatile portable machine tool is an air
operated device used for many small operations. It is a portable one. Compressed s are required. The aim of our project is to design and manufacture a pneumatically
operated versatile portable machine tool. With this device a number of operations can be air is the source of energy for this device. The compressed air is allowed
through the nozzle in such a way to rotate to spindle. The rotation obtained is utilized for machining.

INTRODUCTION RESULTS AND ANALYSIS RESULT AND DISCUSSION

Pneumatic systems operate on a supply of HOSE
compressed air, which must be made available in MATERIAL VS HARDNESS: Max. Pressure =10 Bar
sufficient quantity and at a pressure to suit the Material =Poly Urathene
capacity of the system. GENERAL MACHINE SPECIFICATIONS
200
e
( N-m) Clamping Unit
The key part of any pneumatic system for 180 Clamping = Manual
supply of compressed air is by means using Max. clamping =100mm
reciprocating compressor. A compressor is a 160
Pneumatic Unit
machine that takes in air, gas at a certain pressure 140 Type of cylinder single acting cylinder
and delivers it at a higher pressure. Type of valve = Flow control valve and solenoid
120
valve
Compressor capacity is the actual quantity of 100
Max. air pressure = 8 Bar
air compressed and delivered And the volume Air receiver tank
expressed is that of the air at intake conditions 80
V=c*Pa*t/(p1-p2)
namely at atmosphere pressure and normal ambient =4*14.7*10/(90-80)
temperature. Clean condition of the suction air is 60

=58.8 ft^3
one of the factors, which decides the life of a 40 If we take P1=9, P2=75
compressor. Warm and moist suction air will result =4*14.7*10/(90-75)
in increased precipitation of condense from the 20
=39.2 ft^3
compressed air. 0
Titanium alloy Aluminium<12%si Aluminium>12%si Bronze Brass Copper Aluminium bronze

MATERIAL VS HARDNESS:

LITERATURE REVIEW CONCLUSION

Material
Titanium Aluminiu Aluminiu
Bronze Brass Copper
Aluminiu Because of the above faced problem in
Drills with pistol grips are the most common type in alloy m<12%si m>12%si m bronze conventional process. We have decided to develop
use today, and are available in a huge variety of the machine for multi operation. Which could
subtypes. A less common type is the right-angle
overcome the problems involved in conventional
drill, a special tool used by tradesmen such as Hardnes
170 100 120 100 200 200 200 method to a certain extent. The main objective of
plumbers and electricians. s
our project is to perform operations using
For much of the 20th century, many attachments Compressed Air in multi operation machine.
could commonly be purchased to convert corded
electric hand drills into a range of other power tools, FUTURE SCOPE:
such as orbital sanders and power saws, more EXPERIMENTATION By adding mechanism like indexing we can
cheaply than purchasing conventional, self- The drilling capacity of the MACHINE TOOL can be performed drilling operation at any angle.
contained versions of those tools. increased by using high pressurized air. With the Tool changing also to be done automatically by
help of high pressure air drilling of high toughness using pick and place robot.
As the prices of power tools and suitable electric metal and high thickness metal.
motors have fallen, however, such attachments
have become much less common. A similar practice
is currently employed for cordless tools where the Various Properties For Crank Angle 90 Degree
battery, the most expensive component, is shared
between various motorized devices, as opposed to
a single electric motor being shared between
mechanical attachments. REFRENCE
R.K. Gupta Manufacturing Engineering.
Manufacturing Processes
Bennett, R., and Elton, J.: History of Corn
METHOD Milling. Vol.1 Burt Franklin, N.Y.
Pneumatic multi operation machine is to use Harvey, James A. Machine Shop Trade
compressed air as power, through air pressure Secrets.
regulator connected to the pneumatic motor, air Cutting Tool Applications, a handbook to
pressure through a high-pressure air valve into the machine tool materials, principles, and
inside of the motor, drive motor rotor blade axial designs.
spinning force, after the rotor movement by the Emission Probe
Production technology
torque of gear output power driven tap tapping
operations. The machines working air pressure is A.K .Hajra Choudhury. Elements of
according to the drill tool size and product material. WORKSHOP TECHNOLOGY
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Wi- Ki how
Fig 3 Experimental Set Up
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