Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-1 CONTENTS Chapter 10: Standard costs and their computation and uses Variances analysis Chapter 11: Variances analysis (Cont.) How standard cost information is useful for management by exception
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-3 Chapter 10 - Outline Controlling costs Setting standards Calculating standard cost variances Investigating significant variances Cost control through assigning responsibility Standard costing and behaviour Standard costs for product costing Copyright 2015 McGraw-Hill Education (Australia) Pty Ltd Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-4 Controlling costs Businesses are in control when operations plan and achieve objectives Control systems provide regular information to assist in control Necessary requirements for control A predetermined performance level A measure of actual performance A comparison between standard performance and actual performance (cont.)
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-5 Control systems: a thermostat If the actual temperature rises above the preset or standard temperature, the thermostat activates the cooling mechanism to bring the temperature back to 22C
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-6 Standard costing Standard costing is a part of the budgetary control system A predetermined or standard cost is developed The actual cost incurred in the product process is measured The actual cost is compared to the standard cost to determine a standard cost variance
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-7 Standard cost variances Used to evaluate actual performance and control costs Standard costs can be developed for direct material, direct labour and overheads When cost variances are significant the cause of the variance must be investigated
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-8 Setting standards A variety of methods may be used to set cost standards Analysis of historical data Engineering methods Participation by managers/employees in standard setting may lead to greater commitment to meeting those standards
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-9 Analysis of historical data May provide a good basis for predicting future costs Often need to adjust predictions to reflect price or technological changes Minor changes can make historical costs irrelevant Historical costs may embody past inefficiencies
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-10 Engineering methods The focus is on what the product should cost in the future How much material should be required and how much direct labour should be used Time and motion studies can determine how long each step in a production process should take In practice, both historical cost analysis and engineering methods may be used together Copyright 2015 McGraw-Hill Education (Australia) Pty Ltd Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-11 Perfection standards Reflect minimum attainable costs under nearly perfect operating conditions Assumes peak efficiency, the lowest material and labour prices, the use of the best quality materials and no production disruptions Motivational impact? Motivation to achieve lowest cost possible May discourage employees from working hard as standards unlikely to be achieved May encourage employees to sacrifice product quality to achieve low costs Copyright 2015 McGraw-Hill Education (Australia) Pty Ltd Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-12 Practical standards Practical standards are the minimum attainable costs under normal operating conditions allowances made for downtime and wastage Motivational impact? May encourage more positive attitudes towards targets May encourage inefficiency and waste Can build continuous improvement into standards to make them more demanding Copyright 2015 McGraw-Hill Education (Australia) Pty Ltd Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-13 Benchmarking of costs May involve: Identifying companies that have the best cost performance Assessing their level of costs Identifying the cost performance gap Identifies areas needing to improve cost performance Cost standards may be formulated to achieve external performance standards Copyright 2015 McGraw-Hill Education (Australia) Pty Ltd Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-14 Direct material standards Standard material quantity The total amount of direct material required to produce one unit of product Standard material price The total delivered cost of direct material required to produce one unit of product Based on ordering a certain quality of material in specific order quantities from a specified supplier
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-15 Direct labour standards Standard direct labour The number of labour hours normally needed to manufacture one unit of product Standard labour rate The total hourly cost of wages, including on-costs On-costs are extra salary-related costs that all companies have to pay and are usually treated as part of the cost of labour (cont.)
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-16 Direct labour standards Actual costs for moleskin pants R.M. Williams, September
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-18 Direct material variances Direct material price variance A measure of the effect on cost of purchasing at a price that is different from standard = PQ(AP SP) where PQ = quantity purchased AP = actual price SP = standard price (cont.)
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-19 Direct material variances (cont.) Direct material quantity variance A measure of the effect on cost of using a different quantity of material in production compared with the standard quantity that should have been used = SP(AQ SQ) where SP = standard price AQ = actual quantity used SQ = standard quantity used, given actual output (cont.)
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-20 Direct material variances (cont.) Direct material price variance can be calculated using the quantity of materials used in production (AQ) rather than the quantity of materials purchased (PQ) = AQ(AP SP) where AQ = actual quantity of material used in production AP = actual price (cont.) SP = standard price Copyright 2015 McGraw-Hill Education (Australia) Pty Ltd Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-21 Direct material price and quantity variances, R.M. Williams
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-22 Direct labour variances Direct labour rate variance A measure of the effect on cost of paying a different labour rate, compared with standard = AH(AR SR) where AH = actual hours used AR = actual rate per hour SR = standard rate per hour (cont.)
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-23 Direct labour variances (cont.) Direct labour efficiency variance The effect on cost of using a different number of direct labour hours, compared with the standard hours that should have been used for the actual production output = SR(AH SH) where AH = actual hours used SH = standard hours allowed, given actual output SR = standard rate per hour (cont.)
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-25 Investigating significant variances Management by exception Only significant cost variances are reported and investigated Which variances are significant? Size of variance Recurring variances Trends Controllability of the variance (cont.)
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-26 Investigating significant variances (cont.) Favourable and unfavourable variances warrant similar investigation May reveal efficiencies and new improved practices May mean that the standard is too loose Investigating variances may include Talking with managers and employees Writing reports to explain variances and recommend corrective actions Copyright 2015 McGraw-Hill Education (Australia) Pty Ltd Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-27 A statistical approach to variance investigation There may be many reasons for standard cost variances May be caused by random fluctuations which may not require correction Statistical control charts plot standard cost variances across time and compare them with a critical value
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-28 Statistical control chart for direct labour efficiency variance, R.M. Williams, January to June
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-29 Costs and benefits of investigation Costs include Time spent investigating the problem Disruption to the production process Cost of implementing corrective actions Benefits may include Reduced costs if the cause of the variance is eliminated Improved work practices Management skills and experience allows managers to weigh up these considerations Copyright 2015 McGraw-Hill Education (Australia) Pty Ltd Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-30 Cost control through assigning responsibility Cost control is accomplished through the efforts of individual managers and employees Managers are held responsible for achieving certain cost standards Interactions between variances make it difficult to assign responsibility Not all favourable variances are desirable Unfavourable variances do not always indicate a problem Source of the variance may lie elsewhere
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-31 Standard costing and behaviour Standards should not be set by management accountants alone Not experts in areas such as material usage and labour rates Managers may have better working knowledge Managers controlling processes should participate in settings standards Behavioural response to incentives Negative and positive responses Copyright 2015 McGraw-Hill Education (Australia) Pty Ltd Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-32 Standard costs for product costing Standard costing system All inventories are recorded at standard cost Variances are closed off at the end of the accounting period To cost of goods sold expense Prorate variances between work in process inventory, finished goods inventory and cost of goods sold
Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-34 Summary Standard costing systems can be used for cost control Cost variances can be calculated for direct material and direct labour Decision rules will guide which cost variances need to be investigated Variance reporting can form part of a responsibility accounting system Standard costs can be used for external reporting purposes Copyright 2015 McGraw-Hill Education (Australia) Pty Ltd Langfield-Smith, Thorne, Smith, Hilton Management Accounting, 7e 10-35 Exe 10.23