CW PIPING

OPTIONS FOR KUMPP

(I) CW PIPING : 10 mm thick pipe with shear connector

& 300 mm RCC encasement

(II) CW PIPING : 16 mm thick MS pipe

INPUTS

S.No DESCRIPTIONS KUMPP SUMPP

1 INTERNAL VACUUM PARTIAL VACCUM PARTIAL VACCUM

2 CODES & STANDARDS AWWA M- 11 -

3 SURCHARGE 1.50 M 1.45M

CW PIPING ARRANGEMENT
COATING IN CW PIPING
CW PIPING COST COMPARISON
(WITH 16 MM PIPE THICKNESS)
CW
S.N PIPING COST COMPARISON
DESCRIPTION UNIT 6 X 660 MW KUMPP 6 X 660 MW SUMPP
(with
O 16 mm pipe thickness)
10mm with 300mm
10mm with 300 mm
RCC encasement
16mm thick RCC
with
Encasement with
Shear Connectors Shear connectors
1 Material of Pipe IS 2062 Gr. B IS 2062 Gr. B IS 2062 Gr. B

2 Thickness mm 16 10 10
3 Outside casing mm - 300 300
4 Pipe diameter mm 3750 3750 3500
5 Total length m 8920 8920 7730
6 Weight (@ 7850 kg/m) ton 13712.13 8556.43 6691.23
7 Cost of Steel pipe used (@ Rs. Rs in Cr 82.27 51.33 40.15
60000/ ton)
8 Cost of concrete used for Rs in Cr - 56.66 44.78
encasement (@ Rs. 8000/ m)
9 Cost of Shear Connector Rs in Cr 0.67 0.56
@ Rs.750/ RM @ Rs.725 / RM

10 Coating Cost Inner- Rs 1300 Rs in Cr 13.6 13.6

for 1000m Corrocoat _
Outer- Rs 500 5.30
for 6mm Coat Tar Tape
Total Cost ( Excluding Erection cost) Rs. In Cr 101.17 122.26 85.49
(With Coating) (With Coating) (Without Coating)
Cost /length with coating Rs/m 1,13,419 1,37,063 1,10,595
Cost/length without inner coating Rs/m 98,173 1,21,816 -
WAY FORWARD

16 MM THICKNES MS PIPE WITH INTERNAL COATING OF CORROCOAT

AND EXTERNAL WRAPPING OF COAL TAR TAPE IS RECOMMENDED FOR KRISHNAPATNAM PROJECT
THANKS
CW PIPING COST COMPARISON
(WITH 16 MM PIPE THICKNESS IN SUMPP)
S. PIPING COST
CW DESCRIPTION
COMPARISON UNIT 6 X 660 MW KUMPP 6X 660 MW SUMPP
N
(with 16 mm pipe thickness) 10mm with 300mm 10 mm with 300mm
O
16mm thick RCC encasement RCC encasement 16mm thick
Shear Connectors shear Connectors
1 Material of Pipe IS 2062 Gr. IS 2062 Gr. B IS 2062 Gr. B IS 2062 Gr. B
B

2 Thickness mm 16 10 10 16
3 Outside casing mm - 300 300 -
4 Pipe diameter mm 3750 3750 3500 3500
5 Total length m 8920 8920 7730 7730
6 Weight (@ 7850 kg/m) ton 13712.13 8556.43 6691.23 10724.2
7 Cost of Steel pipe used (@ Rs in Cr 82.27 51.33 40.15 64.34
Rs. 60000/ ton)
8 Cost of concrete used for Rs in Cr - 56.66 44.78 -
encasement (@ Rs. 8000/ m)
9 Cost of Shear Connector Rs in Cr 0.67 0.56 -
@ Rs.750/ RM @ Rs.725 / RM

10 Coating Cost Inner- Rs 1300 Rs in Cr 13.6 13.6 -

for 1000m Corrocoat
Outer- Rs 500 5.30 4.2
for 6mm Coat Tar Tape
Total Cost ( Excluding Rs. In Cr 101.17 122.26 85.49 68.54
Erection cost ) (With (With Coating) (Without Coating) (With external
Coating) coating)
Cost /length with coating Rs/m 1,13,419 1,37,063 1,10,595 88,668
Cost/length without inner Rs/m 98,173 1,21,816 -
coating
BACK
CW PIPING COST COMPARISON
WITH 3500 MM DIA PIPE
S.N PIPING COSTDESCRIPTION
CW COMPARISON 6 X 660 MW KUMPP 6 X 660 MW SUMPP
O
(with 16 mm pipe thickness) 10mm with 300mm RCC
10mm with 300 mm RCC
encasement with
16mm thick 16mm thick Encasement with
Shear Connectors Shear connectors
1 Material of Pipe IS 2062 Gr. IS 2062 Gr. IS 2062 Gr. B IS 2062 Gr. B
B B

2 Thickness mm 16 16 10 10
3 Outside casing mm - - 300 300
4 Pipe diameter mm 3750 3500 3500 3500
5 Total length m 8920 8920 8920 7730
6 Weight (@ 7850 kg/m) Ton 13712.13 12375.23 77213.13 6691.23
7 Cost of Steel pipe used (@ Rs. Rs 82.27 74.25 46.30 40.15
60000/ ton) in Cr
8 Cost of concrete used for Rs - - 51.66 44.78
encasement (@ Rs. 8000/ m) in Cr
9 Cost of Shear Connector Rs - - 0.64 0.56
in Cr @ Rs.750/ RM @ Rs.725 / RM

10 Coating Cost Inner- Rs 1300 Rs 13.6 12.7 13.6

for 1000m Corrocoat Cr _
Outer- Rs 500 5.30 4.94
for 6mm Coat Tar Tape
Total Cost (Excluding Erection Rs. 101.17 91.89 111.3 85.49
cost) In Cr (Without Coating)

Cost /length with coating Rs/m 1,13,419 1,03,027 1,24776 1,10,595

Cost/length without inner Rs/m 98,173 83,240 1,10,538 -
coating
CHECK AGAINST BUOYANCY
CW PIPING COST COMPARISON
(with 18 mm pipe thickness)
S. DESCRIPTION UNIT 6 X 660 MW KUMPP 6 X 660 MW SUMPP
NO
18mm thick 10mm with 300mm RCC 10mm with 300 mm RCC
encasement with Encasement with
Shear Connectors Shear connectors

1 Material of Pipe IS 2062 Gr. B IS 2062 Gr. B IS 2062 Gr. B

2 Thickness mm 18 10 10
3 Outside casing mm - 300 300
4 Pipe diameter mm 3750 3750 3500
5 Total length m 8920 8920 7730
6 Weight (@ 7850 kg/m) ton 15434.34 8556.43 6691.23

7 Cost of Steel pipe used Rs in Cr 92.6 51.33 40.15

(@ Rs. 60000/ ton)

8 Cost of concrete used for encasement Rs in Cr - 56.66 44.78

(@ Rs. 8000/ m)

9 Cost of Shear Connector Rs.in Cr 0.67 0.56

@ Rs.750/ running meter @ Rs.725 / running meter

10 Coating cost Inner- 1300 Rs for 1000m Rs in Cr 13.6 13.6

Corrocoat _
Outer- 500 Rs for 6mm 5.30
Coat Tar Tape

11 Total cost Rs In Cr 111.51 122.26 85.49

(with coating) (with coating) (without coating)

12 Cost / length with coating Rs/m 1,25,011 1,37,063 1,10,595

Cost/ length without inner coating Rs/m 1,09,76 1,21,816 -

SHEAR CONNECTOR ARRANGEMENT

BACK
ESSAR SALAYA PROJECT-
3600 mm DIA CW PIPE

External Coating:
Coal Tar Tape
(4mm)

Before Internal
Coating
INTERNAL COATING - CORROCOAT
ENLARGED VIEW

BACK
ROAD CROSSING FOR CW PIPING
- SALAYA PROJECT
ROAD CROSSING FOR CW PIPING
- SALAYA PROJECT

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