Otomasi Industri

Pertemuan III

Ansarullah Lawi
Universitas Putera Batam
 Pertemuan III
TOPIK

o Elemen Dasar Suatu Sistem Terotomasi

o Fungsi-fungsi Otomasi Lanjut
o Tingkatan Dalam Otomasi
 Definisi Otomasi

Automation is the use of control

systems and information
technologies to reduce the need
for human work in the production
of goods and services

In the scope of industrialization, automation is a step

beyond mechanization. Whereas mechanization provided
human operators with machinery to assist them with the
muscular requirements of work, automation greatly
decreases the need for human sensory and mental
requirements as well. Automation plays an increasingly
important role in the world economy and in daily
experience.
 Definisi Otomasi

Automation and
control
technology
Elemen Dasar Suatu Sistem Terotomasi
3 elemen dasar dari sebuah sistem otomasi
 Elemen Dasar Suatu Sistem Terotomasi
Proses manufaktur yang lazim dan kebutuhan energinya
 Elemen Dasar Suatu Sistem Terotomasi
Fitur dari siklus kerja yang digunakan pada sistem terotomasi
Elemen Dasar Suatu Sistem Terotomasi
 Fungsi-fungsi Otomasi Lanjut
Fungsi-fungsi otomasi lanjut meliputi:
1. Pemantauan keselamatan
2. Diagnosis perawatan dan perbaikan
3. Pendeteksian dan pengembalian kondisi (recovery)

Possible responses to various hazards might include one or more of the

following:
• complete stoppage of the automated system
• sounding an alarm
• reducing the operating speed of the process
• taking corrective actions to recover from the safety violation
 Fungsi-fungsi Otomasi Lanjut

Sensors for safety monitoring range from very simple devices to highly
sophisticated systems. The following list suggests some of the possible sensors
and their applications for safety monitoring:

o Limit switches to detect proper positioning of a part in a work holding device so

that the processing cycle can begin.
o Photoelectric sensors triggered by the interruption of a light beam; this could
be used to indicate that a part is in the proper position or to detect the
presence of a human intruder into the work cell.
o Temperature sensors to indicate that a metal work part is hot enough to
proceed with a hot forging operation. If the work part is not sufficiently heated,
then the metal's ductility may be too low, and the forging dies might be
damaged during the operation.
o Heat or smoke detectors to sense fire hazards.
o Pressure-sensitive floor pads to detect human intruders into the work cell
o Machine vision systems to supervise the automated system and its
surroundings.
 Fungsi-fungsi Otomasi Lanjut
Three modes of operation are typical of a modern maintenance and repair
diagnostics subsystem;

1. Status monitoring. In the status monitoring mode, the diagnostic subsystem

monitors and records the status of key sensors and parameters of the system
during normal operation. On request, the diagnostics subsystem can display
any of these values and provide an interpretation of current system status,
perhaps warning of an imminent failure.
2. Failure diagnostics. The failure diagnostics mode is invoked when a
malfunction or failure occurs. Its purpose is to interpret the current values of
the monitored variables and to analyze the recorded values preceding the
failure so that the cause of the failure can be identified
3. Recommendation of repair procedure. In the third mode of operation the
subsystem provides a recommended procedure to the repair crew as to the
steps that should be taken to effect repairs. Methods for developing the
recommendations are sometimes based on the use of expert systems in which
the collective judgments of many repair experts arc pooled and incorporated
into a computer program that uses artificial intelligence techniques.
Fungsi-fungsi Otomasi Lanjut
Fungsi-fungsi Otomasi Lanjut
Tingkatan Dalam Otomasi