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BAHIR DAR UNIVERSITY INSTITUTE

OF TECHNOLOGY
FACULTY OF CHEMICAL AND FOOD
ENGINEERING
DEPARTMENT OF FOOD
ENGINEERING
FINAL INTERNSHIP REPORT
GONDER MOHA SOFT DRINK SC.
PREPARED BY : Getnet and Ufaysa

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Out line

 introduction
raw material
over all stages of of production
Over all benefits gained during internship time
Conclusion
Recommendation

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Introduction

 Mohammed Hussein AL-Alamudi (MOHA) soft Drinks Industry S.C


was formed and registered under the commercial code of Ethiopia
on the 15th of May 1996

 in previous its capacity was 6000bottle/hour, now 7500 bottle/hour

 Main consumer north and south Gondar and west tigray.

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Raw material
Direct input:-
 sugar, concentrates, flavor of (pepsi ,Miranda orang, Miranda
apple ,7up, Miranda tonic) and treated water.
In direct input :-
 Chemicals for water treatment, bottle washing, syrup
preparation, cleaning &
sanitation.

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Product of Gondar Pepsi cola plant

 Pepsi cola
 Miranda orange
 Miranda tonic
 Miranda apple
 7 up

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Over all stages of production

 Water treatment
 Syrup preparation
 Bottle washer unit
 CIP system
 cooling system
 Laboratory section

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Water Process Flow

. Water treatment
From municipality water
1.To reservoir→ Coagulation water treatment system→ Syrup &
beverage preparation,
2.To reservoir→ Softener→ Washer, boiler, & other domestic used
 Coagulation tank
 Sand filter
 Carbon filter
 Cartilage filter
 UV filter

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Water Coagulation
Coagulant
reservoir tank

Sand filter
tank

Chlorine tank

Activated
carbon filter
tank

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Con..
.
Cartilage filter and
polisher

UV disinfection unit

Treated water

Syrup production filer Carbon cooler

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Bottle washer unit

 bottle washer machine


 Stages for bottle washer
 Chemicals used by bottle washer machine
 Factors affecting bottle washer,

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Bottle washer machine
 to remove unwanted things in the bottle
 the bottle waiting for 30 minutes

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Stages of bottle washer

 pre rinse
 Warm water
 Caustic 1
 Caustic 2
 Cold water
 Final rinse

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Chemicals used bottle washer

 Caustic 1 and 2
 DIVDO barite
 DIVO AL
 DIVO LE
FACTORS AFFECTING BOTTLE WASHER
 Concentration of caustic soda
 Temperature
 Contact time

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Syrup Process Flow

• Granulated sugar, treated water, concentrates,


& Filter media or filter aids from store
→steam at 800C;Agitator →Simple syrup
preparation→ Filtration cooling → Syrup
storage → Flavor blending →Finished syrup
→ Proportioned→ Bottling.

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Unit operation

 Air compressor
 Ammonia compressor
 Steam Generator/Boiler

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production room

 Carbonation
 filler machine.
 mixer
 Crowner
 Labeling
 Packaging
 Date coder

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Cont…

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Filler machine

 used to fill a bottle


 In Gondar MOHA soft drink to fill the bottle 7500 bottle /hour
 16 rotated filler with a three phase induction machine
cooling system
 chemicals used for steam cooling are brine solution and
ammonia used for cooling
system water cools ammonia and ammonia cools
brine and brine cools the product

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Laboratory room

To check:-
 the quality final products
 the chlorine content,
 hardness, softener of water
 caustic strength
 quality of simple and finished syrup
 microbiological lab.

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Sanitation

Cleaning in place
Cleaning out place

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Benefits
• In terms of:-
• updating theoretical knowledge.
• improving entre personal communication skill.
• team playing skill.
• improving leadership skill.

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Challenges facing our work tasks

• no enough experience in hosting students


• manual are written by foreign language.
• no enough data of the company.
• restricted areas that we can’t enter.

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Measure to overcome the challenge

• Use the available manuals .


• Make close relationship with each other.
• discuss with friends.
• using internet access.

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Conclusion

• gate experience and

• to know work habit,

• to produce quality product,

• acceptable by customer

• Workers are responsible

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Recommendation
Problems:
• Waste treatment.
• technology.
• manually.
• not comfort to the employers.
• shortage of laboratory equipment etc.
Recommendation
• The waste must treated at least physically .
• updated with technology.
• automatic machines like fbi, ebi .

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Thank you!

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