INSPECTOR OF COLLEGES VIDYASAGAR UNIVERSITY Meaning of Standard Costing Standard costing is a technique which uses standards for costs and revenues for the purpose of control through variance analysis. Standard is a predetermined measurable quantity set in defined conditions against which actual performance can be compared, usually for an element of work, operation or activity. “Standard cost is a predetermined calculation of how much costs should be under specified working conditions. It is built up from an assessment of the value of cost elements and correlates technical specifications and the qualification of materials, labour and other costs to the prices and/or usage rates expected to apply during the period in which the standard cost is intended to be used. Its main purpose is to provide basis for control through variance accounting for the valuation of stock and work-in-progress and in some cases, for fixing selling prices.” – CIMA Official Terminology The objectives of standard costing a) To provide a formal basis for assessing performance and efficiency. b) To control costs by establishing standards and analysis of variances. c) To enable the principle of ‘management by exception’ to be practised at the detailed, operational level. d) To assist in setting budgets. e) To assist in assigning responsibility for nonstandard performance in order to correct deficiencies or to capitalise on benefits. f) To motivate staff and management. g) To provide a basis for estimating. h) To provide guidance on possible ways of improving performance. Process of Standard Costing a) Establishing Standards: First and foremost, the standards are to be set on the basis of management’s estimation, accurately anticipating the cost. In general, while fixing the standard cost, more weight is given to the past data, the current plan of production and future trends. Further, the standard is fixed in both quantity and costs. b) Determination of Actual Cost: After standards are set, the actual cost for each element, i.e. material, labour and overheads is determined, from invoices, wage sheets, account books and so forth. c) Comparison of Actual Costs and Standard Cost: Next the standard cost are to be compared with the actual figures to ascertain the variance. d) Determination of Causes: Once the comparison is done, the next step is to find out the reason for the variances, to take corrective actions and also to evaluate the overall performance. e) Disposition of Variances: The last step of this process, is the disposition of variances by transferring it to the costing profit and loss account. Types of Standards Current Standard: Current standard is a standard established for use over a short period of time, related to current conditions. The problem with this type of standard is that it does not try to improve on current levels of efficiency. Basic Standard: Basic standard is standard established for use over a long period from which a current standard can be developed. The main disadvantage of this type of standard is it remains unaltered over a long period of time, it may be out of date. The main advantage is in showing regular changes in trend of price and efficiency from year to year. Ideal Standard: Ideal standard is a standard which can be attained under the most favourable conditions. No provision is made, e.g., for shrinkage, spoilage or machine breakdowns. Users believe that the resulting unfavourable variances will remind management of the need for improvement in all phases of operations. Ideal standards are not widely used in practice because they may influence employee motivation adversely. Attainable Standard: Attainable standard is a standard which can be attained if a standard unit of work is carried out efficiently, on a machine properly utilized or material properly used. Allowances are made for normal shrinkage, waste and machine breakdowns. The standard represents future performance and objectives which are reasonably attainable. Besides having a desirable motivational impact on employees, attainable standards serve other purposes, e.g., cash budgeting, inventory valuation and budgeting departmental performance. If correctly set attainable standards are the best type of standards to use, since they provide employees with a realistic target. Attainable standards have the greatest motivational impact on the workforce. Technique of Setting Standards: In order to use predetermined standard costs, standards have to be set for each element of cost for each line of product produced or service supplied. Standard cost shows what the cost should be keeping in mind the most favourable production conditions, and on the assumption that plant will operate at optimum efficiency. The collaboration of all functional departments is a must in setting standards. The quantities, price and rates, qualities or grades, terms of purchase, product substitution etc. have to be kept in mind while setting standards. The success of standard cost system depends on the reliability, accuracy and acceptance of the standards. The methodology used in conventional approach to variance analysis: (a) Setting of standards and construction of a budget based on them. (b) Comparison of actual with budgeted outcomes. (c) Factoring the variance into individual components and investigation of the significant differences. In this approach the standards are related to expectations over the budget period and do not necessarily reflect optimal performance. Usually it is believed that standards should be reasonably attainable in the circumstances envisaged. Thus in this context conventional variance analysis is a postmortem exercise. If the standards are tight then this will have a disincentive effect, whereas if the standards are loose then this results in complacency. The behavioural aspects and implications are generally ignored while setting the standards, which cause the arbitrary investigation of variances. It does not give adequate guidance regarding cost- benefit of variances investigated or cost of correcting errors. Thus the conventional analysis is more a postmortem. The following aspects need to be given consideration while setting the standards: (a) Standard setting and variance analysis should be sufficiently refined to provide adequate information. (b) Qualitative information is not given proper attention. (c) The standard costing system should provide for opportunity costs and profit forgone. The conventional standard cost system is criticized because of using crude variance classifications, in appropriate measurements, calculation of redundant variances, ignoring variances related important control areas. The standard costing system should give due importance to interdependence between different responsibility centres rather than traditional variance analysis. Standard Cost Card: After setting standard for each element of cost, a standard cost card is prepared showing therein the unit standard cost for each element of cost. Standard margin per unit and standard selling prices, standard materials, labour and factory overhead costs are kept on a standard cost card that shows the itemized cost of each materials and labour operation as well as the overhead cost. A standard cost card gives the standard unit cost of a product. Responsibility for Setting Standards: The line managers who have to work with and accept the standards must be involved in establishing them. There are strong behavioural and motivational factors involved in this process. The line managers must be involved in the critical part of standard setting. The human aspects of budgeting apply equally to standard costing. The Cost Accountant has to determine the units of products to be made by the producing cost centres and work to be performed by service cost centres. After application of service cost centres rates to production cost centres, a standard overhead rate has to be determined for each production cost centre. After the standards have been fixed, the management may be interested in calculating variance from the standards with the purpose of informing the members of various management levels about it and to fix the responsibility. The purpose of setting standards is to fix yardsticks for measuring the performance of various activities and helps in responsibility accounting. Overhead recovery rates has to be determined in advance and applied on that basis to product/cost centres. There is always a difference in actual expenditure and overheads absorbed. Problems in Setting Standard Costs: Apart from forecasting errors, the problems include : (a) Deciding how to incorporate inflation into planned unit costs. (b) Agreeing a labour efficiency standard for example should current times, expected times or ideal times be used in the labour efficiency standard? (c) Deciding on the quality of materials to be used, because a better quality of material will cost more, but perhaps reduce material wastage. (d) Deciding on the appropriate mix of component materials, where some change in the mix is possible. (e) Estimating materials prices where seasonal price variations or bulk purchase discounts may be significant. (f) Possible behavioural problems. Managers responsible for the achievement of standards might resist the use of a standard costing control system for fear of being blamed for any adverse variances. (g) The cost of setting up and maintaining a system for establishing standards. Advantages of Standard Costing: a) Improved cost control Companies can gain greater cost control by setting standards for each type of cost incurred and then highlighting exceptions or variances. Variances provide a starting point for judging the effectiveness of managers in controlling the costs for which they are held responsible. a) More useful information for managerial planning and decision making When management develops appropriate cost standards and succeeds in controlling production costs, future actual costs should be close to the standard. As a result, management can use standard costs in preparing more accurate budgets and in estimating costs for bidding on jobs. A standard cost system can be valuable for top management in planning and decision making. c) More reasonable and easier inventory measurements A standard cost system provides easier inventory valuation than an actual cost system. Under an actual cost system, unit costs for batches of identical products may differ widely. For example, this variation can occur because of a machine malfunction during the production of a given batch that increases the labour and overhead charged to that batch. Under a standard cost system, the company would not include such unusual costs in inventory. Rather, it would charge these excess costs to variance accounts after comparing actual costs to standard costs. Thus, in a standard cost system, a company assumes that all units of a given product produced during a particular time period have the same unit cost. Logically, identical physical units produced in a given time period should be recorded at the same cost. (d) Cost savings in record-keeping Although a standard cost system may seem to require more detailed record-keeping during the accounting period than an actual cost system, the reverse is true. For example, a system that accumulates only actual costs shows cost flows between inventory accounts and eventually into cost of goods sold. It records these varying amounts of actual unit costs that must be calculated during the period. In a standard cost system, a company shows the cost flows between inventory accounts and into cost of goods sold at consistent standard amounts during the period. It needs no special calculations to determine actual unit costs during the period. Instead, companies may print standard cost sheets in advance showing standard quantities and standard unit costs for the materials, labour, and overhead needed to produce a certain product. (e) Possible reductions in production costs A standard cost system may lead to cost savings. The use of standard costs may cause employees to become more cost conscious and to seek improved methods of completing their tasks. Only when employees become active in reducing costs can companies really become successful in cost control. Disadvantages of Standard Costing: (a) Controversial materiality limits for variances Determining the materiality limits of the variances may be controversial. The management of each business has the responsibility for determining what constitutes a material or unusual variance. Because it involves individual judgment. (b) Non reporting of certain variances Workers do not always report all exceptions or variances. If management only investigates unusual variances, workers may not report negative exceptions to the budget or may try to minimize these exceptions to conceal inefficiency. Workers who succeed in hiding variances diminish the effectiveness of budgeting. (c) Low morale for some workers The management by exception approach focuses on the unusual variances. Management often focuses on unfavourable variances while ignoring favourable variances. Workers might believe that poor performance gets attention while good performance is ignored. As a result, the morale of these workers may suffer.