Professional Documents
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Management
Anubha Maurya
A ‘Customer-Centric’ View
Quality
Quantified as
Q Quantity
P Performance
E Expectation
INVOLVEMENT SCIENTIFIC
KNOWLEDGE
What is
Total Quality
Management?
Attainment of
Total Quality
Through Everyone’s
Commitment on a Daily Basis
SO …..
Quality is a state in which value
entitlement is realized for the customer
and provider in every aspect of the
business relationship.
• Performance
• Price
• Promptness
• Global competitiveness
• Concern for environment
• Concern for safety ( for Transport Orgn. )
QUALITY GURUS ….
provides
Management - act, art or manner of planning,
controlling, directing,….
Leadership
Elements Education and Training Supportive structure
Communications Reward and recognition
Measurement
Anubha Maurya
Total Quality Management (TQM) can be seen as a continuously evolved management system, consisting of values, methodologies and tools. The
aim of the system is to increase external and internal customer satisfaction with a reduced amount of resources. It is important to note, that the
techniques and tools in the figure are just examples and not a complete list. In the same way the values may also vary a little between different
organisations and over time. (From Hellsten & Klefsjö, 2000.)
A STRATEGY FOR
PERFORMANCE
EXCELLENCE
Continuous Improvement
KAI + ZEN
To modify, to change Think, make good, make
better
= KAIZEN
Make it easier by studying it, and making the improvement
through elimination of waste.
Why Kaizen CPI (Continual Performance Improvement)
Process
Improvement Project
• Data Driven Methodology to Magnify Impact of
Implemented
Process Improvement
Savings
Time
CPI Project
Savings CPI Projects Emphasize
Control and Long Term
Maintenance
Savings
• Use Small Teams to Optimize Process Performance
CPI
by Implementing Incremental Change
• Apply Intellectual Capital of Team Members Intimate
with Process
Kaizen Projects
Emphasize Incremental
Improvements Time
Kaizen
• Total focus on a defined process to create
radical improvement in a short period of
time
• Dramatic improvements in productivity,
quality, delivery, lead-time, set-up time,
space utilization, work in process, workplace
organization
P-Develop the optimal solution (create new process, or
combine different process, modify existing )
D-Implement (Why, how when, who where)
C-Study the result (montior and evaluate)
A-Standardize the solution (Institutionalize, ownership)
A-Plan of the future
Observe the Current
Process
• Crucial first step in process improvement
• Deep understanding of the existing
processes and dependencies
• Identify all the activities currently involved in
developing a new product
• Observe the process first hand
• Flowchart the process
• Take measurements – time, yield, travel
• distance
Identify Value Added (VA), Non-Value Added
Required (NVA-R), and Non-Value Added
• (NVA)
Generally creates more questions than
answers
http://www.managementguides.com. All Rights 44
Difference b/w Kaizen and
Innovation
Everybody
Champions
Group effort Individual idea
Small investment
Large investment
Focus on
Value added and Non value added
MUDA refers to seven waste
• The waste of Overproduction ,The waste of
Processing The waste of Time , The waste
of Inventory , The waste of Motion , The
waste of Unacceptable items (defects), The
waste of Movement (transportation)
Principle of motion handling, material
handling.
Documentation of SOP
FIVES- Seiko, seition, seiketso, seiso,
shitsuke
Visual Management
JIT
Poka Yoke
Team Dynamics
FIVE s
Sorting
Systematic Arrangement
Spic and Span
Standardization
Self discipline
Introduction
• 5S is a method to improve and sustain workplace
organization
• 5S represents 5 disciplines for maintaining a visual
workplace (visual controls and information
• systems).
These are foundational to continual improvement
and a manufacturing strategy based on "Lean
Manufacturing" (waste removing) concepts.
• Reduces clutter
• Reduces the time it takes to look for tools and
• equipment
“A place for everything and everything in its place”
• Improves how the operation appears to customers –
always be “tour ready”
• Creates pride in the workplace
• Visual Factory
• Implementation plan
To Sort To Straighten
Ensure space for each
Eliminate what’s thing, and a thing for
not absolutely each space. No more
necessary searching.
The To Sustain
5S Maintain
continuous effort.
This is a way of
life. To Sweep
To Sanitize Maintain a clean and
orderly space to
Improvement of make problems easily
the workstation. identifiable.
Be organized to Eliminate rejects and
reduce clutter. scrap..