Digital Manufacturing

Digital Manufacturing
Concept to Implementation
by Rakesh Chander Saini rcsaini.blogspot.com
Coverage
Concept The 5 Ws of Digital Manufacturing 1. What 2. Why 3. Who 4. Where 5. When and HOW - with User Case Studies and Benefits Goal of Digital Manufacturing Impact of Digital Manufacturing CIMData study Conclusion
rcsaini.blogspot.com
Concept
If we can see the future, we could change it
Validate in Virtual World Implement in Real World
Get it Right the First Time rcsaini.blogspot.com
What is Digital Manufacturing ?

Software-based solution that supports effective collaborative manufacturing process planning between engineering disciplines, such as design and manufacturing. Solutions that support and focus on the Manufacturing planning, Manufacturing Engineering activities of the product lifecycle, involving all relevant participants.
Why Digital Manufacturing ?
Why Digital Manufacturing ? Cont..

The challenges faced Pressure to gain efficiency
When & Where Digital Manufacturing ?

For Manufacturing Some key questions have to be
answered.
When & Where Digital Manufacturing ? Cont..

... and therefore the right tools and data need to be at the finger tips of the engineers ...
Digital Manufacturing is the answer

When & Where Digital Manufacturing ? Cont..

Digital manufacturing enables the following
Process planning Factory modeling Visualization Simulation of operations Ergonomics analysis Time Study Throughput studies Line Balancing Resource alternatives Automation rcsaini.blogspot.com PLC programs
When & Where Digital Manufacturing? Cont..

In Automobile Manufacturing Plant
How Digital Manufacturing works ?

Six Major Function in DM
How Digital Manufacturing works? Cont

Six Major Function in DM. Cont
Data synchronization from design through manufacturing in an

enterprise information management environment, including linkage and data integration among CAD, CAM, tool design, ERP, MES, and other software applications. A systematic, structured, visual, and analytical approach to part and assembly computer-aided process planning to obtain an optimal process solution. Establishing and cataloging manufacturing constraints, costs, throughputs, and best practices is also performed. Detailed line, cell, station, and task design for part manufacturing and assembly process management, including plant design and creation of mechanical assembly-line layouts.
How Digital Manufacturing works?Cont.

Six Major Function in DM. Cont Discrete event simulation of manufacturing operations and material flows to visualize, validate, and optimize processes, including production line balancing, measurement and verification of line performance. Simulation and assessment of worker movement, ergonomics, safety and performance is provided to assure compliance with government and industry standards. Maintaining and managing information on manufacturing resources, including software to support communization and re-use of parts, assemblies, equipment, and processes. The software also provides manufacturing documentation, shop floor instruction, improved visualization, effective communication, and collaboration among workers. Programming of robots, welding, painting, coordinate measuring machines, and other factory equipment, as well as creation, testing, optimizing, and managing printed circuit boards and product assemblies. Quality planning, product inspection, control of dimensional variation, and continual assessment of production quality is also provided. rcsaini.blogspot.com
Goal of Digital Manufacturing
Provide a computer based environment that accurately allows the definition and simulation of

individual manufacturing processes ( Station level ) total manufacturing enterprise
Achieve early consideration of producibility and affordability Enable information access across different actors involved Enable informed decision making on process, resource, methods, cost, time, quality Low Risk, Lower Cost, Quick & Informed decision making
Who uses Digital Manufacturing and How ?
Automotive Companies using Digital Manufacturing
Daimler
TOYOTA
NISSAN
NISSAN V-3P Project
Value up innovation for Program, Process, Product Project started Feb. 2001. Achieved Target: To reduce new vehicle development time by half From 20 months to 10.5 months First Vehicle was released on Jan. rcsaini.blogspot.com 20th
Nissan V-3P Project
Digital manufacturing has contributed to Nissans V-3P project as key solutions in Body-in-White Final Assembly Powertrain Assembly Powertrain Machining Powertrain Arc Welding Logistics Simulation Serviceability
TATA
The positive IMPACT of Digital Manufacturing
Impact of Digital Manufacturing on the projects
Results from an independent study of Digital Manufacturing by CIMData
Conclusion
Digital Manufacturing is a proven, critical, and effective technology-based solution that helps producers boost their global competitiveness and achieve their business objectives. It results in more effective manufacturing planning and production efficiency, and it facilitates and supports lean production, concurrent engineering, use of best practices, compliance with standards, and collaborative information management throughout an enterprise. Leading companies are investing in Digital Manufacturing, and they will be among the winners in years to come.

Digital Manufacturing

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Digital Manufacturing

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Digital Manufacturing

Get it Right the First Time rcsaini.blogspot.com

What is Digital Manufacturing ?

Why Digital Manufacturing ?

Why Digital Manufacturing ? Cont..

When & Where Digital Manufacturing ?

When & Where Digital Manufacturing ? Cont..

Digital Manufacturing is the answer

When & Where Digital Manufacturing ? Cont..

When & Where Digital Manufacturing? Cont..

How Digital Manufacturing works ?

How Digital Manufacturing works? Cont

Data synchronization from design through manufacturing in an

How Digital Manufacturing works?Cont.

Goal of Digital Manufacturing

individual manufacturing processes ( Station level ) total manufacturing enterprise

Who uses Digital Manufacturing and How ?

Automotive Companies using Digital Manufacturing

NISSAN V-3P Project

Nissan V-3P Project

The positive IMPACT of Digital Manufacturing

Impact of Digital Manufacturing on the projects

Results from an independent study of Digital Manufacturing by CIMData

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