Chapter 2

Basic Cost Management Concepts and Accounting for Mass Customization Operations

McGraw-Hill/Irwin

Copyright 2011 by The McGraw-Hill Companies, Inc. All rights reserved.

Learning Objective 1

2-2

Process of Management
Strategy Formulation Planning

Managers need cost information to perform each of these functions.

Control Decision Making

Directing

2-3

What Do We Mean By a Cost?

A cost is the measure of resources given up to achieve a particular purpose.

2-4

Learning Objective 2

2-5

Product Costs, Period Costs and Expenses

Product costs are costs associated with goods for sale until the time period during which the products are sold, at which time the costs become expenses. Period costs are costs that are expensed during the time period in which they are incurred. Expenses are the consumption of assets for the purpose of generating revenue.

2-6

Learning Objective 3

2-7

Cost Classifications on Financial Statements Income Statement

Product Costs Period Costs

Cost of goods sold

Operating expenses

2-8

Cost Classifications on Financial Statements Balance Sheet

Merchandiser
Current Assets
Cash Receivables Prepaid Expenses Merchandise Inventory
q q q q

Manufacturer
Current Assets
Cash Receivables Prepaid Expenses Inventories
Raw Materials Work in Process Finished Goods
2-9

Cost Classifications on Financial Statements Balance Sheet

Merchandiser
Current Assets
Cash Receivables Prepaid Expenses Merchandise Inventory
q q q q

Manufacturer
Current Assets
Cash materials Those waiting to Receivables be processed. Prepaid Expenses Inventories
Raw Materials Work in Process Finished Goods
2-10

Cost Classifications on Financial Statements Balance Sheet

Merchandiser
Current Assets
Cash Receivables Prepaid Expenses Merchandise Inventory

Manufacturer
products material to q Cash which some labor q Receivables and/or overhead has been added. q Prepaid Expenses q Inventories
Raw Materials Work in Process Finished Goods
2-11

Partially complete Current Assets

Cost Classifications on Financial Statements Balance Sheet

Merchandiser
Current Assets
Cash Receivables Prepaid Expenses Merchandise Inventory
q

Manufacturer
Current Assets
Cash q Receivables Completed products awaiting sale. q Prepaid Expenses q Inventories
Raw Materials Work in Process Finished Goods
2-12

Learning Objective 4

2-13

Types of Production Processes

Type of Production Process Job Shop Description of Process Low volume Little standardization Unique products Multiple products Low volume A few major products Higher volume High volume Many standardized components Customized combination of components High volume Highly standardized commodity products Example of Manufacturer Disney

Batch

Caterpillar

Assembly Line

Ford

Mass Customization

Dell

Continuous Flow

Exxon
2-14

Learning Objective 5

2-15

Manufacturing Costs
Direct Material Direct Labor Manufacturing Overhead

The Product
2-16

Direct Material
Cost of raw material that is used to make, and can be conveniently traced, to the finished product.
Example: Example: Steel used to Steel used to manufacture manufacture the automobile. the automobile.

2-17

Direct Labor
Cost of salaries, wages, and fringe benefits for personnel who work directly on manufactured products.
Example: Example: Wages paid to an Wages paid to an automobile assembly automobile assembly worker. worker.

2-18

Manufacturing Overhead
All other manufacturing costs
Indirect Material Indirect Labor Other Costs

Materials used to support the production process. Examples: lubricants and cleaning supplies used in an automobile assembly plant.
2-19

Manufacturing Overhead
All other manufacturing costs
Indirect Material Indirect Labor Other Costs

Cost of personnel who do not work directly on the product. Examples: maintenance workers, janitors and security guards.
2-20

Manufacturing Overhead
All other manufacturing costs
Indirect Material Indirect Labor Other Costs

Examples: depreciation on plant and equipment, property taxes, insurance, utilities, overtime premium, and unavoidable idle time.
2-21

Classifications of Costs in Manufacturing Companies

Manufacturing costs are often combined as follows:
Direct Material Direct Labor Manufacturing Overhead

Prime Cost

Conversion Cost
2-22

Manufacturing Cost Flows

Direct Material Direct Labor Manufacturing Overhead Work in Process Inventory

2-23

Manufacturing Cost Flows

Direct Material Direct Labor Manufacturing Overhead Finished Goods Inventory Work in Process Inventory

2-24

Manufacturing Cost Flows

Direct Material Direct Labor Manufacturing Overhead Finished Goods Inventory Cost of Goods Sold Work in Process Inventory

2-25

Learning Objective 6

2-26

Schedule of Cost of Goods Manufactured

Comet Computer Corporation Schedule of Cost of Goods Manufactured Raw material used Direct labor Total manufacturing overhead Total manufacturing costs Add: Work-in-process inventory, January $ 1 $ 11 $ $ 11 1 1 ,11 1 ,11 11 11 1 1 ,11 11 1 1 ,11 11 1 11 1 1 ,11 11 1 11 1 1 ,11
2-27

Subtotal Deduct: Work-in-process inventory, December Cost of goods manufactured

Schedule of Cost of Goods Manufactured

Computation of Cost of Raw Material Used 1 Raw-material inventory, January Add: Purchases of raw materials $ Raw material available for use Deduct: Raw material inventory, December Raw material used 11

11 ,11 11 1 1 ,11 11 1 1 ,11 11 ,11

Comet Computer Corporation

$ 11 1 1 ,11

Schedule of Cost of Goods Manufactured Raw material used Direct labor Total manufacturing overhead Total manufacturing costs Add: Work-in-process inventory, January $ 1 $ 11 $ $ 11 1 1 ,11 1 ,11 11 11 1 1 ,11 11 1 1 ,11 11 1 11 1 1 ,11 11 1 11 1 1 ,11
2-28

Subtotal Deduct: Work-in-process inventory, December Cost of goods manufactured

Schedule of Cost of Goods Manufactured

Include all direct labor costs incurred during the current Comet Computer Corporation period.
Schedule of Cost of Goods Manufactured Raw material used Direct labor Total manufacturing overhead Total manufacturing costs Add: Work-in-process inventory, January $ 1 $ 11 $ $ 11 1 1 ,11 1 ,11 11 11 1 1 ,11 11 1 1 ,11 11 1 11 1 1 ,11 11 1 11 1 1 ,11
2-29

Subtotal Deduct: Work-in-process inventory, December Cost of goods manufactured

Computation of Total Manufacturing Overhead Indirect material Indirect labor Depreciation on factory Depreciation on equipment Utilities Comet Computer Corporation Insurance Schedule of Cost of Goods Manufactured Total manufacturing overhead $ $ 1 ,11 11 1 ,11 11 1 ,11 11 1 ,11 11 1 ,11 11 11 ,11 11 1 1 ,11

Raw material used

11 1 1 ,11 1 ,11 11 11 1 1 ,11

Direct labor Total manufacturing overhead Total manufacturing costs Add: Work-in-process inventory, January $ 1 $ 11 $

11 1 1 ,11 11 1 11 1 1 ,11 11 1 11 1 1 ,11

2-30

Subtotal Deduct: Work-in-process inventory, December Cost of goods manufactured

Schedule of Cost of Goods Manufactured

Beginning work-inprocess inventory is carried Comet Computer Corporation over from the prior period. Schedule of Cost of Goods Manufactured
Raw material used Direct labor Total manufacturing overhead $ 11 1 1 ,11 1 ,11 11 11 1 1 ,11 $ $ 11 $ 11 1 1 ,11 11 1 11 1 1 ,11 11 1 11 1 1 ,11
2-31

Ending work-in-process Total manufacturing costs inventory contains inventory, January 1 Add: Work-in-process the cost of unfinished goods, and is Subtotal reported in the current assets December Deduct: Work-in-process inventory, section of the balance sheet. Cost of goods manufactured

Income Statement for a Manufacturer

Comet Computer Corporation Income Statement For the Year Ended December Sales revenue Less: Cost of goods sold Gross margin Selling and administrative expenses Income before taxes Income tax expense Net income , X 1 11 11 $ $ $ $ 11 1 1 ,11 11 1 1 ,11 11 1 1 ,11 11 1 1 ,11 11 1 1 ,11 1 ,11 11 1 ,11 11
2-32

Comet Computer Corporation Schedule of Cost of Goods Sold For the Year Ended December Finished-goods inventory, Jan. 1 Add: Cost of goods manufactured Cost of goods available for sale Comet Computer Corporation Deduct Finished-goods inventory, Dec. 11 Cost of goods sold 11 1 , 11 X $ 11 1 11 1 1 ,11 11 1 1 ,11 11 1 $ 11 1 1 ,11

Income Statement For the Year Ended December

, X 1 11 11

Sales revenue Less: Cost of goods sold Gross margin Selling and administrative expenses Income before taxes Income tax expense Net income

$ $ $ $

11 1 1 ,11 11 1 1 ,11 11 1 1 ,11 11 1 1 ,11 11 1 1 ,11 1 ,11 11 1 ,11 11

2-33

Learning Objective 7

2-34

Activities that cause costs to be incurred are called COST DRIVERS:

Cost Driver Examples
Activity Machining operations Setup Production scheduling Inspection Purchasing Shop order handling Valve assembly support Cost Driver Machine hours Setup hours Manufacturing orders Pieces inspected Purchase orders Shop orders Customer requisitions

2-35

Learning Objective 8

2-36

Cost Classifications
Cost behavior means how a cost will react to changes in the level of business activity.
Total variable costs change when activity changes. Total fixed costs remain unchanged when activity changes.
2-37

Total Variable Cost Example

Your total cable pay-per-view bill is based on how many movies you watch.
Total Pay-Per-View Bill Pay-Per-View Movies Watched

2-38

Variable Cost Per Unit Example

The cost per movie watched is constant. For example, $4.00 per movie.
Per Movie Charge

Movies Watched
2-39

Total Fixed Cost Example

Your monthly cable bill probably does not change when you watch movies on channels that you have elected to be paid on a monthly basis (HBO).
Monthly Charge for HBO Bill Number of HBO Movies Watched

2-40

Fixed Cost Per Unit Example

The average cost per HBO movie decreases as more HBO movies are watched.
Monthly HBO Bill per Movie Watched Number of HBO Movies Watched

2-41

Cost Classifications
Summary of Variable and Fixed Cost Behavior
Cost Variable In Total Total variable cost changes as activity level changes. Total fixed cost remains the same even when the activity level changes. Per Unit Variable cost per unit remains the same over wide ranges of activity. Fixed cost per unit goes down as activity level goes up.

Fixed

2-42

Learning Objective 9

2-43

Direct and Indirect Costs

Direct costs
Costs that can be easily and conveniently traced to a product or department. Example: cost of paint in the paint department of an automobile assembly plant.

Indirect costs
Costs that must be allocated in order to be assigned to a product or department. Example: cost of national advertising for an airline is indirect to a particular flight.
2-44

Controllable and Uncontrollable Costs

A cost that can be significantly influenced by a manager is a controllable cost.
Cost item Manager Classificaton Controllable Uncontrollable

Cost of food used Restaurant in a restaurant manager Cost of national advertising by a restaurant chain Restaurant manager

2-45

Learning Objective 10

2-46

Opportunity Cost
The potential benefit that is given up when one alternative is selected over another.
Example: If you were not attending college, you could be earning $20,000 per year. Your opportunity cost of attending college for one year is $20,000.
2-47

Sunk Costs
All costs incurred in the past that cannot be changed by any decision made now or in the future are sunk costs. Sunk costs should not be considered in decisions.
Example: You bought an automobile that cost $12,000 two years ago. The $12,000 cost is sunk because whether you drive it, park it, trade it, or sell it, you cannot change the $12,000 cost.

2-48

Differential Costs
Costs that differ between alternatives.
Example: You can earn $1,500 per month in your hometown or $2,000 per month in a nearby city. Your commuting costs are $50 per month in your hometown and $300 per month to the city. What is your differential cost? $300 - $50 = $250

2-49

Marginal Costs and Average Costs

The extra cost incurred to produce one additional unit. The total cost to produce a quantity divided by the quantity produced.

Marginal and average costs are largely a function of cost behavior -- variable and fixed costs.
2-50

Costs and Benefits of Information

Costs

Benefits

More information does not mean more benefits if information overload results.
2-51

End of Chapter 2

2-52