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PC 65 PC 105
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PC 65
A B C D E F
Output curret setting Gas Purge Power ON/OFF LED Output LED Gas alarm LED Thermal LED
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PC 105
A B C D E F G H I
Output current setting Gas Purge Power ON/OFF LED Output LED Gas alarm LED Thermal LED Cutting LED Remote switch Remote connector
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General Information
PC65 PC105
Plasma is a gas heated to a very high temperature (>10.000C) The gas is ionized, thus being able to conduct an electric current A narrow orifice on the nozzle of the torch constricts the arc The heat of the arc melt the metal The high velocity jet blows away the molten metal Voltage drop in the arc is => 80 + (0,4 x A(output current ))
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A pilot arc is necessary to ionized the gas and to provide a conductive path between the electrode and the torch tip or nozzle To strike the pilot arc two methods are mainly used:
High frequency that generates a spark between the electrode and the torch tip The touch start with movable electrode that touches the tip being momentarily shorted, then retracts an ionized, The pilot arc provides immediately to establish the cutting arc
conductive path When the torch is close enough to the workpiece, so that the flame touches it, the cutting arc can be established
Machine Side
Torch side
Reed Switch
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Air supply What we need for a correct cut pressure at the inlet of the gas regulator must be between 5 and 7,5 bar ( approx. from 72,5 to 108,5 PSI ) oil in the air creates severe problem humidity in the air creates higher The Torch needs: orifices and electrodes a 130 l/min for PC65 consumption and more Dross a 180 l/min for PC105 Consumables check the consumables conditions worn consumables reduce the cutting capability and increase the Dross production
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.Consumables use the orifice according to the Cutting Current Current Orifice
30 A 50 A 70A 100A 0,8mm 1,0mm 1,2mm 1,3mm
Distance from the work piece Thin plate: slightly touching the work piece Thick plate: keep a distance of 3mm or using the spacer
(higher distance will increase the life of the consumables but it will reduce the cutting capability)
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Technical Specifications
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Input Bd.
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Start relay + start resistor 400Vac 3ph rectifier bridge NTC gives delay for start relay
To Fan
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3ph rectifier bridge Input Line
start resistor
start relay
Filter capacitors
Auxiliary transf.
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Start relay + start resistor 400Vac
3x 2ph rectifier bridges NTC gives delay for start relay Auxiliary transformer
To Fan
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Input Line
Auxiliary transf.
start resistor
Filter capacitors
start relay
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Inverter Bd.
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P.W.M.
Recovery diodes
Thermal sensor
IGBT
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P.W.M.
Thermal sensor
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Output Block
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Reed switch
To Work
Pilot arc
Torch Trigger
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Shunt
Thermal sensor
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HF board
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ON-OFF HF relay
RL 1 A R1 C1 B D T1 D1 C1 T1 C
SP1
To HF transformer
auxiliary winding
L1
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Control board
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Arc transfer control + thermal sensor control area Remote control circuit Output current control circuit
Relays control circuit cutting arc solenoid - pilot arc solenoid - pilot arc relay - HF relay
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- PC65 = Second gas solenoid hole 1,5mm - PC105 = Second gas solenoid hole 1,6mm
Second air solenoid this one has a small hose inside that is calibrated for the pilot arc
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Torch trigger