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Our example family mold exhibits excessive warpage of two critical components.
Case
Process Settings
Using Moldflow we can explore each of these areas in depth To determine the underlying cause of warpage in our parts.
With Moldflow we can isolate and determine which affect causes our problem
Non-Uniform Cooling
To control warp all surfaces of the mold are a uniform temperature All surfaces of the part must cool at the same rate
When out of balance the cool side of the mold cools faster and shrinks less. The hot side shrinks more from increased crystallinity which causes the part to warp toward the hot side.
Differential Shrinkage
To control warp the cavity pressure should be uniform after packing Maintain recommended part wall section and mold temperature to assure proper crystallinity and shrinkage
Moldflow indicates that warp from differential shrinkage is significant Webinar Warp in Plastic Parts
Differential Shrinkage
Variations in shrinkage across the part are minimized by proper packing and influenced by gate location
Moldflow results indicate Material Orientation has greatest affect Webinar Warp in Plastic Parts