Professional Documents
Culture Documents
Consultnet Limited
Presentation Contents
Introduction to Gas Cylinder Safety Main causes of Accidents Main Hazards Rules for Safe Working with Gas Cylinders Gas Regulators Flashback Arrestors Hoses, Piping, Blow Pipes and Torches Acetylene unique properties Handling Gas Cylinders Transporting Gas Cylinders Safe Storage Cylinder Incident Response Gas Cylinders Hazards in Your Workplace Conclusions
Consultnet Limited
Introduction
Compressed gases used in a variety of industrial and laboratory situations Compressed gases present a unique hazard. Depending on the particular gas, there is a potential for simultaneous exposure to both mechanical and chemical hazards Gases can be: Flammable or combustible Explosive Corrosive Poisonous/toxic Inert Cryogenic Pyrophoric(burns on contact with air) or a combination of hazards
Consultnet Limited
Introduction
Main Hazards
Impact from the blast of a gas cylinder explosion or rapid relase of compressed gas Impact from parts of gas cylinders that fail or any flying debris Contact with the released gas or fluid(such as chlorine) Fire resulting from the escape of flammable gas or fluids such as LPG Impact from falling cylinder
Consultnet Limited
Read the label to see what gas you are dealing with and double check tha the cylinder/gas is right for th eintended use No compressed gas cylinder should be accepted for use that does not legibly identify its contents by name If the labeling on a cylinder becomes unclear or an attached tag is defaced to the point the contents cannot be identified, the cylinder should be marked "contents unknown" and returned directly to the manufacturer Never rely on the color of the cylinder for identification. Color coding is not reliable because cylinder colors may vary with the supplier. Additionally, labels on caps have little value because caps are interchangeable If there is a mismatch between the color of a cylinder and the label. Do not use, contact the supplier immediately Know the properties of the gas (read Material Safety Data Sheets available from your Supervisor) The cylinders contents should be identified at all times as well as the cylinder status (full, empty or in service)
Consultnet Limited
daily and prior to each use for corrosion, leaks, cracks, etc. Inspection should include the cylinder, piping, safety relief devices, valves, protection caps and stems. Leaking regulators, cylinder valves or other equipment should be taken out of service.
Consultnet Limited
Consultnet Limited
be closed and the regulator relieved of gas pressure.The valve cap shall be replaced, the cylinder clearly marked as "empty," and returned to a storage area for pickup by the supplier Regulators, gauges, hoses and other apparatus shall not be used on gas cylinders having different chemical properties Valve outlet thread size is different for different products but the same products from different gas suppliers will have the same thread
Consultnet Limited
Flashback Arrestors
Flashback is the result of mixture of fuel gas and oxygen burning within the hose, flame travels and burns its way towards the gas source at great speed, can result in force of explosion in either cylinder Flashback arrestors must be fitted on both oxygen and fuel gas regulators If flashback arrestor is dropped/damaged replace immediately Flashback arrestors should oinly be used with the gas they are labelled for and the presuure thay are designed for Coomon reasons for flashback: incorrect purging of hose/torch prior to use, incorrect gas pressure, incorrect nozzle, damaged torch valves, gas passages blocked within the torch, kinked or trapped hose
Consultnet Limited
Hoses
Correct hose bore size, pressure rating, length and color coding are essential for safety BS EN 559 Blue oxygen, Red - acetylene and other fuel gases(except LPG) Black inert and non combustible gases Orange Liquified Petroleum Gas Never use hoses that are longer than necessary Never use equipment while hoses are wrapped around the cylinders or trolley Length of hose should be suitable for the task Keep hoses in good condition Examine the hose for cracks, deterioration, damage and test the hose for leaks before use Do not repair hoses unless you have the skill and means to test hem in accordance with BS En 1256 Purge hose thoroughly before lighting torch Do not put wrapping tape around hosing as this contains combustible hydrocarbons Do not use copper piping with acetylene hoses as it is potentially explosive Protect hosing from heat, oil, grease or mechanical damage Consultnet Limited
Piping
Distribution lines and their outlets should be clearly labeled as to the type of gas contained Piping systems should be inspected for leaks on a regular basis Special attention should be given to fittings as well as possible cracks that may have developed
Consultnet Limited
Acetylene
Unique properties
Acetylene gas under excess pressure becomes unstable Cylinders should never be subject to intense heat or physical impact as the rise in temperature and pressure may cause the acetylene to thermally decompose Prior to moving a cylinder that has been subject to heat or severe impact contact trained emergency personnel who can check for temperature rise and apply correct procedures The cylinder may appear normal but if it is moved it may detonate with fatal consequences
Consultnet Limited
Carriage of Dangerous Goods Regulations apply If possible carry in open vehicles or trailers If they must be carried in closed vans/cars ensure good ventilation at all times If the load compartment is not separated from the driver do not carry toxic gas cylinders (those with a toxic gas label and having yellow as a colour on the cylinder) Secure cylinders properly so they cannot move or fall in transit or do not project beyond the edges of the vehicle, normally in the upright position unless instructions for transport state otherwise Ensure gas cylinders are clearly labelled to show contents and associated hazards Fit suitable protective valve caps and covers to cylinders
Consultnet Limited
Transporting Cylinders
Transporting Cylinders
Disconnect hoses and regulators from cylinders Carry propane cylinders upright and do not carry flammable gas cylinders in the same compartment as toxic gas cylinders Do not smoke while carrying cylinders inside vans/cars Unload the cylinders as soon as possible and move to a well ventilated storage area If you suspect it is leaking, park the vehicle, investigate the fault and contact the supplier If you are involved in an accident advise, any emergency services involved what gas cylinders are being carried
Consultnet Limited
Safe Storage
Safe Storage
Store all cylinders upright and secure on a level surface to prevent them from falling Acetylene and propane must never be stacked horizontally either in storage or in use Storage arrangements should ensure turnaround of stock in adequate time Storage areas with gas cylinders must have more than one exit Cylinders should be located away from any heat/source of ignition and if possible away from the fire exits, elevators, walkways, building egresses, unprotected platform edges, or in locations where heavy moving objects may strike or fall on them Storage arrangements should be clearly described in the emergency plan Storage area must have good housekeeping and adequate Consultnet Limited warning signs with fire fighting equipment as necessary
If a cylinder is leaking but the leak has not ignited and it is safe to do so having considered the gases specific properties: Eliminate all sources of ignition Ensure the valve is closed but do not over-tighten it Put the cylinder in a safe place that is well-ventilated keep it upright Mark the cylinder as faulty and not to be used Warn everyone in the area of the gas leak Inform the supplier Ensure the work area is thoroughly ventilated before continuing with any work If a hydrogen cylinder is involved be aware that hydrogen burns with an invisible flame so seek expert assistance
Consultnet Limited
If a cylinder is leaking and it has ignited it could explode Call the emergency services and evacuate the area to a minimum distance of 100 metres Where a cylinder has been damaged
If it has been dropped or physically damaged check it for leakage and deal with as for a leaking cylinder For handling acetylene cylinders should not be moved unless it is clearly established that there is no thermal disassociation Clearly mark any cylinder that has been exposed to excessive heat or physical impact and contact the Consultnet Limited supplier
Close both blowpipe valves oxygen first Close both cylinder valves Check the temperature of the acetylene cylinder for thermal decomposition Check the blowpipe has not overheated Check the nozzle is not damaged Open both blowpipe valves oxygen first to vent the system Unwind the pressure adjustment screw on each pressure regulator Before starting up again, check the integrity of the whole system
Consultnet Limited
In Your Workplace
Compressed gases present a unique hazard. Depending on the particular gas, there is a potential for simultaneous exposure to both mechanical and chemical hazards Inadequate training and supervision, poor installation, poor maintenance, faulty equipment and/or design(e.g badly fitting valves or regulators), poor handling, poor storage, inadequately ventilated working conditions When working with compressed gases you need to know the properties of the gas, safe use procedures and what to do when things go wrong For detailed use of individual gases you should now review the relevant Material Safety data Sheet (MSDS) for each gas used on your site Always Treat Gas Cylinders with Respect
For additional information which could be used as presentation handouts visit UK HSE information on Gas Safety for a whole series of leaflets on the topic
Conclusions
Consultnet Limited